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Option description and instructions 
 

3ADW0005Q964 E-Stop cat.1 without opening mains contactor en b 

Wiring 

At least one emergency stop button and one reset button need to be installed at a suitable place near 
the machine. There must be double contacts in the emergency stop button and double wiring (two-
channel connection) between the button and the emergency stop safety relay [A61]. The safety relay 
detects cross faults and faults across one contact from the emergency stop button. 
 
If needed, install additional emergency stop buttons on site and wire them to the appropriate terminal 
block inside the drive cabinet. See the circuit diagrams delivered with the drive. Follow the rules below:  

1. 

Use only double-contact buttons approved for the emergency stop circuits.  

2. 

Connect the emergency stop buttons with two conductors (two-channel connection).  

Note:

 Keep the channels separate. If you use only one channel, or if the first and second channels are 

connected together (for example, in a chain), the cross fault detection of the emergency stop safety 
relay trips and activates the emergency stop command of the drive as it detects a redundancy fault.  

3. 

Use shielded, twisted pair cable. We recommend a double-shielded cable and goldplated contacts in 
the emergency stop button.  

4. 

Ensure that the sum resistance for one channel (loop resistance) does not exceed 1 kOhm.  

5. 

Follow the general control cable installation instructions given in the drive hardware manual.  

You can also install additional reset buttons and indication lamps for the emergency stop circuit on 
site. We recommend gold-plated contacts in the reset button. Wire the buttons to the appropriate 
terminal block inside the drive cabinet. See the circuit diagrams delivered with the drive. Follow the 
rules below:  

1.

 

Sum resistance of the external reset circuit may not exceed 1 kOhm.  

2.

 

Follow the general control cable installation instructions given in the drive hardware manual. 

 

 

Содержание +Q951

Страница 1: ...nual Emergency stop stop category 1 without opening mains contactor option Q964 for DCS8x0 A cabinet drives equipped with DCS880 modules Individual E Stop E Stop cat 0 E Stop cat 1 POUS forced MC open...

Страница 2: ...Enclosed converters flyer 3ADW000523 EN Door mounting kits DPMP 01 mounting platform for ACS AP control panel 3AUA0000100140 EN DPMP 02 mounting platform for ACS AP control panel 3AUA0000136205 EN Ser...

Страница 3: ...gs 12 Hardware settings 13 Wiring 14 Q964 Start up and acceptance test 15 Use of the safety function 16 Activating 16 Resetting 16 Emergency stop indications 16 Q964 Fault tracing 17 Q964 Maintenance...

Страница 4: ...at there is no dangerous voltage present WARNING After making additions to the drive safety circuit or modifying it or changing circuit boards inside the drive always test the functioning of the safet...

Страница 5: ...s contactor breaker of the drive is opened Target audience The manual is intended for people who install start up use and service the safety option of the drive Read the manual before working on the d...

Страница 6: ...e types HFT Hardware fault tolerance IEC 61508 EN IEC 62061 PFH Probability of dangerous failures per hour IEC 61508 EN ISO 13849 1 EN IEC 62061 EN IEC 61800 5 2 PL Performance level levels are a b c...

Страница 7: ...he safety requirements Design the safety system The part of the design made by ABB is described in chapter Option description and instructions on page 8 If you made any changes to the delivered safety...

Страница 8: ...motor s The mains contactor breaker of the drive is not opened For a detailed description of the Safe torque off function see the appropriate hardware manual The SS1 and STO functions comply with EN...

Страница 9: ...or A41 Drive Control board P62 Emergency stop indication lamp A61 Emergency stop safety relay S61 Emergency stop button K61 Timer relay OFF3 ACK S62 Emergency stop reset button K63 Relay for indicatio...

Страница 10: ...If the drive fails to acknowledge the receivable of the emergency stop command in 2 seconds the STO cuts off the drive control pulses preventing motor control and torque generation 4 The drive decele...

Страница 11: ...afety circuit The fault reaction function shifts the drive immediately into the safe state by activating the Safe torque off STO function switching on the drive emergency stop command and keeping it o...

Страница 12: ...the motor is stopped when an emergency stop command is received 20 05 Emergency stop source DI1 Selects the source of the emergency stop signal In this case the source is DI1 23 23 Emergency stop tim...

Страница 13: ...rement button to change the flashing segment d Push the Select button to change what segment or decimal point of the display is flashing e Push and hold the Select button to confirm the time value 7 P...

Страница 14: ...channels separate If you use only one channel or if the first and second channels are connected together for example in a chain the cross fault detection of the emergency stop safety relay trips and a...

Страница 15: ...ttings on page 12 Ensure that the motor can run and be stopped freely during the test Start the drive and ensure that the motor is running If possible use a motor speed close to the maximum speed of t...

Страница 16: ...1 to 3 seconds 3 Reset the drive if necessary 4 Make sure that the drive has received the start signal depends on the configuration see the firmware manual 5 You can now restart the drive Note You ha...

Страница 17: ...Check the supply voltage E 17 Temperature error Check the ambient temperature E 20 E 26 Input Output I O error 1 Power cycle the safety relay 2 If the error code remains contact your ABB Jokab Safety...

Страница 18: ...closing both CH s at the same time fast flash green blue green Two channels error CH1 has been unaccepted and then accepted again while CH2 remained accepted Check installation Restore by opening and...

Страница 19: ...page 15 The person responsible for the design of the complete safety function should also note the Requirements from IEC61800 5 2 2016 EN61800 5 2 2017 for the drives STO circuit 6 2 2 1 4 Diagnostic...

Страница 20: ...3 e 5 4 E 8 90 3 1 80 20 20 1 1 PFH values are according to EN ISO 13849 2 DC depends on the used STO mode and directly reflects to needed test interval 3 See the recommendation of use CNB M 11 050 p...

Страница 21: ...on you must document all acceptance tests Acceptance test reports You must store the signed acceptance test reports in the logbook of the machine The report must include as required by the referred st...

Страница 22: ...assessment and risk reduction ISO 13849 1 2015 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 13849 2 2012 Safety of machinery Safety related...

Страница 23: ...tion A listing of ABB sales support and service contacts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com servi...

Страница 24: ...y ABB Automation Products Wallstadter Stra e 59 68526 Ladenburg Germany Tel 49 0 6203 71 0 Fax 49 0 6203 71 76 09 www abb com dc drives 508R0201A0090000 508R0201A0090000 Ident No 3ADW000508R0201 Rev B...

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