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20 

 

 

 

 
Option description and instructions 
 

3ADW0005Q964 E-Stop cat.1 without opening mains contactor en b 

Intentional misuse 

The safety circuit is not designed to protect a machine against intentional misuse 
 

Decommissioning 

When you decommission an emergency stop circuit or a drive, make sure that the safety of the machine 
is maintained until the decommissioning is complete. 
 

Safety data 

The safety data given below is valid for the default design of the safety circuit. In case the final design 
differs from the default, it is obligation of the changing person to calculate new safety data and deliver 
it separately to the customer. 

Safety data values 

 

Drive module 
frame size  

SIL / 
SILCL  

SC 

PL   PFH

1)

 [1/h]   DC

2)

 

[%]  

Cat.   HFT   CCF   Lifetime 

[a]  

T1

3)4) 

[a] 

H1 … H8  

5.4 E-8 

>90 

80 

20 

20/1 

 
1) PFH values are according to EN ISO 13849.  
2) DC depends on the used STO mode and directly reflects to needed test interval. 
3) See the recommendation of use CNB/M/11.050 published by the European coordination of notified 
bodies for lower T1 requirement and also IEC61800-5-2:2016 / EN61800-5-2:2017 6.2.2.1.4 Note 2 for 
guidance. 
4) T1 = 20a is used with high demand mode of operation. See also section 

Proof test interval

 on page 19.  

 

Safety component types 

Safety component types as defined in IEC 61508-2: 

 

emergency stop button: type A 

 

safety relays: type A 

 

drive STO circuit: 

 

frame sizes H1 ... H5: type A 

 

Safety block diagram 

The components that are included in the safety circuit are shown in the safety block diagram below. 
 

E-Stop

Button

E-Stop

Safety

Relay

Drive 

module

(STO)

 

 

Relevant failure modes  

Internal failures of safety relays, the emergency stop button and STO. These failures are included in the 
PFH value of the function. 

 

Содержание +Q951

Страница 1: ...nual Emergency stop stop category 1 without opening mains contactor option Q964 for DCS8x0 A cabinet drives equipped with DCS880 modules Individual E Stop E Stop cat 0 E Stop cat 1 POUS forced MC open...

Страница 2: ...Enclosed converters flyer 3ADW000523 EN Door mounting kits DPMP 01 mounting platform for ACS AP control panel 3AUA0000100140 EN DPMP 02 mounting platform for ACS AP control panel 3AUA0000136205 EN Ser...

Страница 3: ...gs 12 Hardware settings 13 Wiring 14 Q964 Start up and acceptance test 15 Use of the safety function 16 Activating 16 Resetting 16 Emergency stop indications 16 Q964 Fault tracing 17 Q964 Maintenance...

Страница 4: ...at there is no dangerous voltage present WARNING After making additions to the drive safety circuit or modifying it or changing circuit boards inside the drive always test the functioning of the safet...

Страница 5: ...s contactor breaker of the drive is opened Target audience The manual is intended for people who install start up use and service the safety option of the drive Read the manual before working on the d...

Страница 6: ...e types HFT Hardware fault tolerance IEC 61508 EN IEC 62061 PFH Probability of dangerous failures per hour IEC 61508 EN ISO 13849 1 EN IEC 62061 EN IEC 61800 5 2 PL Performance level levels are a b c...

Страница 7: ...he safety requirements Design the safety system The part of the design made by ABB is described in chapter Option description and instructions on page 8 If you made any changes to the delivered safety...

Страница 8: ...motor s The mains contactor breaker of the drive is not opened For a detailed description of the Safe torque off function see the appropriate hardware manual The SS1 and STO functions comply with EN...

Страница 9: ...or A41 Drive Control board P62 Emergency stop indication lamp A61 Emergency stop safety relay S61 Emergency stop button K61 Timer relay OFF3 ACK S62 Emergency stop reset button K63 Relay for indicatio...

Страница 10: ...If the drive fails to acknowledge the receivable of the emergency stop command in 2 seconds the STO cuts off the drive control pulses preventing motor control and torque generation 4 The drive decele...

Страница 11: ...afety circuit The fault reaction function shifts the drive immediately into the safe state by activating the Safe torque off STO function switching on the drive emergency stop command and keeping it o...

Страница 12: ...the motor is stopped when an emergency stop command is received 20 05 Emergency stop source DI1 Selects the source of the emergency stop signal In this case the source is DI1 23 23 Emergency stop tim...

Страница 13: ...rement button to change the flashing segment d Push the Select button to change what segment or decimal point of the display is flashing e Push and hold the Select button to confirm the time value 7 P...

Страница 14: ...channels separate If you use only one channel or if the first and second channels are connected together for example in a chain the cross fault detection of the emergency stop safety relay trips and a...

Страница 15: ...ttings on page 12 Ensure that the motor can run and be stopped freely during the test Start the drive and ensure that the motor is running If possible use a motor speed close to the maximum speed of t...

Страница 16: ...1 to 3 seconds 3 Reset the drive if necessary 4 Make sure that the drive has received the start signal depends on the configuration see the firmware manual 5 You can now restart the drive Note You ha...

Страница 17: ...Check the supply voltage E 17 Temperature error Check the ambient temperature E 20 E 26 Input Output I O error 1 Power cycle the safety relay 2 If the error code remains contact your ABB Jokab Safety...

Страница 18: ...closing both CH s at the same time fast flash green blue green Two channels error CH1 has been unaccepted and then accepted again while CH2 remained accepted Check installation Restore by opening and...

Страница 19: ...page 15 The person responsible for the design of the complete safety function should also note the Requirements from IEC61800 5 2 2016 EN61800 5 2 2017 for the drives STO circuit 6 2 2 1 4 Diagnostic...

Страница 20: ...3 e 5 4 E 8 90 3 1 80 20 20 1 1 PFH values are according to EN ISO 13849 2 DC depends on the used STO mode and directly reflects to needed test interval 3 See the recommendation of use CNB M 11 050 p...

Страница 21: ...on you must document all acceptance tests Acceptance test reports You must store the signed acceptance test reports in the logbook of the machine The report must include as required by the referred st...

Страница 22: ...assessment and risk reduction ISO 13849 1 2015 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 13849 2 2012 Safety of machinery Safety related...

Страница 23: ...tion A listing of ABB sales support and service contacts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com servi...

Страница 24: ...y ABB Automation Products Wallstadter Stra e 59 68526 Ladenburg Germany Tel 49 0 6203 71 0 Fax 49 0 6203 71 76 09 www abb com dc drives 508R0201A0090000 508R0201A0090000 Ident No 3ADW000508R0201 Rev B...

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