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Installation and Start-up Guide for NPBA-02

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Table of Contents

Safety Instructions

Ta ble of Contents

Chapter 1 – Introduction to This Guide

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
What This Guide Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Conventions Used in This Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Chapter 2 – Overview

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
The InterBus-S System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Data Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

The NIBA-01 InterBus-S Adapter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Delivery Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Warranty and Liability Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Chapter 3 – Mechanical Installation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mounting Outside the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mounting Inside the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Chapter 4 – Electrical Installation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Module Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Bus Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Chapter 5 – Programming

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Drive Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Control Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Host Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Calculating the Optimal Cycle (Scan) Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

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Содержание NIBA-01

Страница 1: ...ABB Drives Installation and Start up Guide InterBus S Adapter Module NIBA 01 ...

Страница 2: ......

Страница 3: ... 1998 ABB Industry Oy All Rights Reserved InterBus S Adapter Module NIBA 01 Installation and Start up Guide 3AFY 58919811 R0125 EFFECTIVE 1998 04 01 SUPERSEDES NONE ...

Страница 4: ...ii NIBA 01 Installation and Start up Guide ...

Страница 5: ...ations that can result in serious physical injury and or serious damage to equipment with the following symbols Notes Readers are notified of the need for special attention or additional information available on the subject with the following symbols Dangerous Voltage Warning warns of situations in which a high voltage can cause physical injury and or damage equipment The text next to this symbol ...

Страница 6: ...ct discharged before beginning work The motor cable terminals of the drive are at a dangerously high voltage when mains power is applied regardless of motor operation There can be dangerous voltages inside the drive from external control circuits even when the drive mains power is shut off Exercise appropriate care when working with the unit Neglecting these instructions can cause physical injury ...

Страница 7: ...ata Channels 2 2 The NIBA 01 InterBus S Adapter Module 2 2 Status LEDs 2 3 Compatibility 2 3 Delivery Check 2 4 Warranty and Liability Information 2 4 Chapter 3 Mechanical Installation Overview 3 1 Mounting Outside the Drive 3 1 Mounting Inside the Drive 3 2 Chapter 4 Electrical Installation Overview 4 1 Cabling 4 1 Module Earthing 4 2 Bus Cable Connections 4 2 Chapter 5 Programming Overview 5 1 D...

Страница 8: ...erview 6 1 Interbus S Message Frame 6 1 PCP Services Supported by NIBA 01 6 2 The Control Word and the Status Word 6 10 References 6 10 Actual Values 6 10 Appendix A Definitions and Abbreviations Appendix B Technical Data DDCS Link B 1 InterBus S B 2 NIBA 01 B 3 Appendix C Ambient Conditions ...

Страница 9: ...allation and start up procedures of the drive please refer to its user documentation Safety Instructions are featured in the first few pages of this Guide Safety Instructions describe the formats for various warnings and notations used within this Guide This chapter also states the safety instructions which apply to the installation and operation of the NIBA 01 Module Chapter 1 Introduction to Thi...

Страница 10: ...ords Data sets are clusters of data sent through the DDCS link between the fieldbus adapter module and the drive Each data set consists of three 16 bit words ie data words The Control Word sometimes called the Command Word and the Status Word References and Actual Values see Chapter 6 are types of data words the contents of some data words are user definable Host Refers to the InterBus S master st...

Страница 11: ...ler documentation Phoenix Contact http www phoenixcontact com and the INTERBUS Club http www interbusclub com Topology The physical transmission medium of InterBus S is a twisted pair cable according to the RS 485 standard The main bus in InterBus terminology the remote bus may contain 32 segments each consisting of a cable and the device connected to it The maximum length of one segment is 400 m ...

Страница 12: ...reference to the PID controller of the drive Read status information and actual values from the drive Change drive parameter values Reset a drive fault The InterBus S commands and services supported by the NIBA 01 are discussed in Chapter 6 Please refer to the user documentation of the drive as to which commands are supported by the drive The adapter module is mounted onto a standard mounting rail...

Страница 13: ...unication errors lit DDCS communication established IB S flashing fast Waiting for InterBus S communication flashing slowly I O mode process data communication enabled only flashing together with ERROR ROM checksum test failed flashing ERROR lit InterBus S communication error s lit PCP mode process data and PCP communication enabled ERROR lit PCP initialisation error lit DDCS flashing DDCS communi...

Страница 14: ...abuse improper installa tion or abnormal conditions of temperature dust or corrosives or failures due to operation above rated capacities Nor shall the manufac turer ever be liable for consequential and incidental damages The period of manufacturer s warranty is 12 months and not more than 18 months from the date of delivery Extended warranty may be available with certified start up Contact your l...

Страница 15: ...onditions should be taken into account see Appendix C The degree of protection of the module is IP 20 Module earth is connected to the mounting rail by means of an earthing clip see Figure 3 1 below The mounting rail onto which the option module is to be mounted must be earthed to a noiseless earth If the rail is not mounted on a properly earthed base a separate earthing conductor must be used The...

Страница 16: ...ructions 1 Stop the drive 2 Switch off the power supply of the drive and all dangerous voltages connected to the inputs and outputs 3 Wait for five minutes to ensure that the capacitors in the intermediate circuit have discharged 4 Remove the front cover of the drive 5 Ensure that the mains cable motor cable and capacitor bank UDC and UDC are not powered 6 Locate the position for the module see th...

Страница 17: ...uns Use bushings at cable entries Handle the fibre optic cables with care When unplugging optic cables always grab the connector not the cable itself Do not touch the ends of the fibres with bare hands as the fibre is extremely sensitive to dirt The maximum long term tensile load for the fibre optic cable is 1 N The minimum short term bend radius is 25 mm The NIBA 01 module is connected to the dri...

Страница 18: ...s Cable Specifications Ready made remote bus cables in different lengths are available from Phoenix Contact If these are not used the cable should fulfil the following specifications Parameter Value Test Method No of Conductors 3 x 2 twisted pairs common shield Conductor Cross section Min 0 2 mm2 Conductor Resistance DC Max 9 6 Ω m VDE 0472 501 IEC 189 1 cl 5 1 Characteristic Impedance 120 Ω 20 at...

Страница 19: ... IN Description 1 0V Power supply for the module 24 V d c 10 maximum power consumption 160 mA 2 24V 3 DG1 Signal Ground 4 DI1 Data in 1 Inverted 5 DI1 Data in 1 6 DO1 Data out 1 Inverted 7 DO1 Data out 1 8 SHF Filtered Shield Connected to module earth via an RC filter X2 OUT Description 1 SH Shield Module earth 2 DI2 Data in 2 3 DI2 Data in 2 Inverted 4 DO2 Data out 2 5 DO2 Data out 2 Inverted 6 D...

Страница 20: ...ector DG DI DI DO DO REMOTE BUS OUT DG DO DO DI DI 3 6 1 7 2 DG DO DO DI DI Housing 5 1 9 6 Female DSUB Connector REMOTE BUS IN X2 OUT NIBA 01 X1 IN RBST 24V 0V DI1 DI1 DO1 DO1 SHF RXD TXD IB S ERROR RD UL RC BA INTERBUS S ADAPTER TR DDCS DG2 DO2 DO2 DI2 DI2 SH DG1 RB5V X2 OUT NIBA 01 X1 IN RBST 24V 0V DI1 DI1 DO1 DO1 SHF RXD TXD IB S ERROR RD UL RC BA INTERBUS S ADAPTER TR DDCS DG2 DO2 DO2 DI2 DI...

Страница 21: ... of the module become available at the drive These parameters shown below in Table 5 1 must be checked first and adjusted if necessary The alternative selections for these parameters are discussed in more detail below the table Note that the new settings take effect only when the module is powered up for the next time Note The groupings numberings and adjustment procedures of parameters vary Refer...

Страница 22: ... 01 and the host fails this parameter defines the time after which the NIBA 01 stops communicating with the drive See the drive manuals for information on drive behaviour if this occurs Setting the parameter to 0 disables the function Otherwise 1 unit corresponds to approx 0 1 seconds Control Locations ABB drives can receive control information from multiple sources including digital inputs analog...

Страница 23: ...e 5 2 Host controller configuration data for the NIBA 01 module Communication Parameter Value Device Name Type NIBA 01 ID Code PCP Mode 243 F3h IO Mode 3 03h Length Code 4 04h No of Process Data Bytes In Out 6 6 No of Parameter Data Bytes In Out 2 2 Register Length bytes 8 Profile No 0 Services Supported All mandatory services Get OV Read Write Maximum PDU Length 64 bytes COMMUNICATION REFERENCE L...

Страница 24: ...follow if the cycle time scan time is too short The cycle time can be calculated using the following formula tcycle 13 6 n 1 5 m tBit tSW tPH where tcycle Transfer time in milliseconds n Number of user data bytes m Number of remote bus modules installed tBit Bit duration 0 002 ms for 500 kbit s tSW Software runtime 0 2 ms tPH Runtime on the transmission medium for copper 0 016 ms l km where l remo...

Страница 25: ... by writing a response message into the same position in the frame As the message frame returns to the host controller it is checked against the original message Figure 6 1 InterBus S message frame LOOP CHECK PROCESS DATA MODULE 1 MODULE 2 MODULE 3 MODULE n 1 MODULE n FRAME PROCESS DATA PARAM ETER HEADER SERVICE INDEX VALUE CONTROL PARAM ETER HEADER SERVICE INDEX VALUE PROCESS DATA PROCESS DATA 2n...

Страница 26: ...mal Invoke ID For NIBA 01 00 Comm Ref The Communication Reference module number assigned for the NIBA 01 upon host configuration in hexadecimal Password For NIBA 01 00 Index Drive Param No 100 12288 converted to hexadecimal Subindex For NIBA 01 00 Error Codes Service Command Codes Message Codes Request Response Indication Confirmation READ 0081h 00A1h 01A1h 0181h WRITE 0082h 00A2h 01A2h 0182h STAT...

Страница 27: ... Ref Result Length Read Response BYTE 1 BYTE 2 Command Code 00A1h Parameter Count Invoke ID Comm Ref Result Read Confirmation BYTE 1 BYTE 2 Message Code 0181h Parameter Count Invoke ID Comm Ref Result Length Data Read Confirmation BYTE 1 BYTE 2 Message Code 0181h Parameter Count Invoke ID Comm Ref Result Error Class Error Code Add Code Add Code 00 Subindex Data Data Error Class Add Code Error Code...

Страница 28: ...de 00A2h Parameter Count Invoke ID Comm Ref Result Write Response BYTE 1 BYTE 2 Command Code 00A2h Parameter Count Invoke ID Comm Ref Result Error Class Add Code Error Code Add Code Write Indication BYTE 1 BYTE 2 Message Code 01A2h Parameter Count Invoke ID Comm Ref Index Data Data Subindex Length Write Confirmation BYTE 1 BYTE 2 Message Code 0182h Parameter Count Invoke ID Comm Ref Result Write C...

Страница 29: ...atus Confirmation BYTE 1 BYTE 2 Message Code 0186h Parameter Count Invoke ID Comm Ref Result Log Status Phys Status Length String of Local Detail Status Confirmation BYTE 1 BYTE 2 Message Code 0186h Parameter Count Invoke ID Comm Ref Result Error Class Error Code Add Code Add Code Logical Status Physical Status 1 Limited number of services 0 Ready to communicate 0 Ready for operation ...

Страница 30: ...E 2 Command Code 0087h Parameter Count Invoke ID Comm Ref Identify Confirmation BYTE 1 BYTE 2 Message Code 0187h Parameter Count Invoke ID Comm Ref Result Length String of Vendor Str of Vendor Length Identify Confirmation BYTE 1 BYTE 2 Message Code 0187h Parameter Count Invoke ID Comm Ref Result Error Class Error Code Add Code Add Code Str of Module String of Module Length Str of Rev String of Rev...

Страница 31: ...equest BYTE 1 BYTE 2 Command Code 0088h Parameter Count Invoke ID Comm Ref Get OV Confirmation BYTE 1 BYTE 2 Message Code 0188h Parameter Count Invoke ID Comm Ref Result More Follows Length List of Object Description List of Object Description Get OV Confirmation BYTE 1 BYTE 2 Message Code 0188h Parameter Count Invoke ID Comm Ref Result Error Class Error Code Add Code Add Code All Attrib Index or ...

Страница 32: ...e BYTE 1 BYTE 2 Command Code 00ACh Parameter Count Invoke ID Comm Ref Add Code Initiate Indication BYTE 1 BYTE 2 Message Code 01ABh Parameter Count Invoke ID Comm Ref Version Length Str of Profile Str of Profile Protection Password Acc_groups Initiate Confirmation BYTE 1 BYTE 2 Message Code 018Bh Parameter Count Invoke ID Comm Ref Result Version Version Length String of Profile Str of Profile Prot...

Страница 33: ...9 Abort Aborts the connection between the host and the NIBA 01 Abort Request BYTE 1 BYTE 2 Command Code 008Dh Parameter Count Comm Ref Abort Detail Abort Indication BYTE 1 BYTE 2 Message Code 01ADh Parameter Count Comm Ref Locally_gen Abort_id Reason_code Abort_detail ...

Страница 34: ...eferences are 16 bit words containing a sign bit and a 15 bit integer A negative reference indicating reversed direction of rotation is formed by calculating the two s complement from the corresponding positive reference ABB drives can receive control information from multiple sources including analogue and digital inputs the drive control panel and a communication module e g NIBA 01 In order to h...

Страница 35: ...quester client Control Word 16 bit word from master to slave with bit coded control signals Sometimes called the Command Word Cyclic Communication Communication in which Parameter Process Data Objects are sent cyclically at pre defined intervals Error Class Error Code Classification number of an error Error Code Error number of the service Fault Event that leads to tripping of the device Host Cont...

Страница 36: ...dicates a non allowable access to a station Reject Code Designation of the error cause which initiated the reject Request Service request by the client Response Sending of the order confirmation by the server after the order has been executed Result Acknowledgement result of a service positive 00 negative 01 to FF Send High High priority send buffer size Always 00 Send Low Low priority send buffer...

Страница 37: ... diameter 1 mm plastic sheathing Attenuation 0 31 dB m Maximum Length between Stations 10 m Specifications Topology Ring Serial Communication Type Asynchronous half Duplex Transfer Rate 4 Mbit s Protocol Distributed Drives Communication System DDCS Connectors Blue receiver grey transmitter Parameter Minimum Maximum Unit Storage Temperature 55 85 C Installation Temperature 20 70 C Short Term Tensil...

Страница 38: ... E 19258 Maximum Remote Bus Length 12 8 km Maximum Remote Bus Segment Length 400 m Maximum No of Remote Bus Segments 32 Maximum No of Remote I O Stations 256 Medium RS 485 cable 3 x 2 twisted pairs common shield Serial Communication Type Asynchronous full duplex Transfer Rate 500 kBit s Minimum Bus Cycle Scan Time 1 ms ...

Страница 39: ...alue Device Name Type NIBA 01 ID Code PCP Mode 243 F3h IO Mode 3 03h Length Code 4 04h No of Process Data Bytes In Out 6 6 No of Parameter Data Bytes In Out PCP Mode only 2 2 Register Length bytes 8 Profile No 0 Services Supported All mandatory services Get OV Read Write Maximum PDU Length 64 bytes COMMUNICATION REFERENCE LIST ENTRIES Max PDU Sending High Prio 0 Max PDU Sending Low Prio 64 bytes M...

Страница 40: ...Complies with EMC Standards EN 50081 2 and EN 50082 2 X1 IN Description 1 0V Power supply for the module 24 V d c 10 maximum power consumption 160 mA 2 24V 3 DG1 Signal Ground 4 DI1 Data in 1 Inverted 5 DI1 Data in 1 6 DO1 Data out 1 Inverted 7 DO1 Data out 1 8 SHF Filtered Shield Connected to module earth via an RC filter X2 OUT Description 1 SH Shield Module earth 2 DI2 Data in 2 3 DI2 Data in 2...

Страница 41: ... Max 70 m s2 22 ms IEC 68 2 27 Ambient Conditions Storage Ambient storage conditions refer to the conditions the adapter module is subjected to during storage in the protective package Temperature 40 to 70 C Relative Humidity Less than 95 no condensation allowed Atmospheric Pressure 70 to 106 kPa Vibration Max 0 3 mm 2 to 9 Hz max 1 m s2 9 to 200 Hz sinusoidal IEC 68 2 6 Shock Max 100 m s2 11 ms I...

Страница 42: ...Appendix C Ambient Conditions C 2 NIBA 01 Installation and Start up Guide ...

Страница 43: ......

Страница 44: ...ABB Industry Oy Drives Group P O Box 184 FIN 00381 Helsinki FINLAND Telephone 358 10 222 000 Telefax 358 10 222 2681 NIBA 01 EN 3AFY 58919811 R0125 EFFECTIVE 1998 04 01 SUPERSEDES NONE ...

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