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KM26 | 

MAGNETIC LEVEL GAUGE  |  OI/KM26-EN REV I

MLG replacement / spare parts

When ordering replacement or spare parts for a KM26 MLG, 
the following information is a minimum requirement: 

•  serial number 
•  item description  

Typical float chamber parts (reference 

‘MLG parts’ section) 

•  vent and drain plug 
•  drain flange and spring 
•  float 
•  vent flange and spring  

5 .6 .2 Typical indicator assembly parts 

(reference ‘MLG parts’ section)  

•  scale/channel assembly 
•  indicator tube (glass or polycarbonate) 
•  stainless steel gear clamps 
•  name plate 
•  indicator tube holders (top and bottom)

Replacement glass installation procedure 

(retrofit or replacement)  
KM26 shuttle replacement glass 

installation procedure (refer to figures 27 

and 28) 

Remove old glass tube and tube holders from scale. 

Assemble new bottom tube holder to scale using a #6-32 
machine screw. Note the orientation of grooves in tube 
holder that interface with matching feature on scale 
channel.

Insert tall rubber bumper into bottom tube holder. The 
flat face on tall rubber bumper should rest flat in holder 
cavity. 

Carefully align replacement glass with shuttle indicator 
into scale channel and lower into bottom tube holder. 
Ensure the glass tube rests flat on rubber bumper and is 
firmly seated. The nipple on bottom end of glass tube 
should protrude through the slot in the rubber bumper. 

Place rubber bumper on top of glass tube. 

Align top tube holder with scale channel and slide down 
until top surface of the holder is flush with top of scale 
channel. The screw hole should align with the hole in the 
holder. 

Use a #6-32 machine screw to lock top tube holder in 
place. 

Tighten nut and install a second nut to lock tube holders 
in place. 

 . . . 5     Service and maintenance

KM26 magnetic bargraph glass 

installation procedure (refer to figures 29 

and 30) 

Remove old glass tube and tube holders from scale. 

Assemble new bottom tube holder to scale using a #6-32 
machine screw. Note the orientation of grooves in tube 
holder that interface with the matching feature on the 
scale channel. 

Insert one (1) rubber bumper into the bottom tube 
holder.  The rubber bumper should rest flat in the holder 
cavity. 

Carefully align new glass with bargraph indicator into 
scale channel and lower into the bottom tube holder.  The 
flat faces on the glass tube should register with the 
corresponding flat faces in the cavity of the bottom tube 
holder. Ensure that the glass tube rests flat on the rubber 
bumper and is firmly seated.  The nipple on the bottom 
end of the glass tube should protrude through the slot in 
the rubber bumper. 

Place one (1) rubber bumper on the top of the glass tube. 

Align the top tube holder with scale channel and slide 
down until the top surface of the holder is flush with the 
top of the scale channel.  The screw hold should align 
with the hold in the holder. 

Use a #6-32 machine screw to lock the top tube holder in 
place. 

Tighten nut and install a second nut to lock tube holders 
in place.

Содержание KM26

Страница 1: ...free solution for total and or interface level detection in toxic corrosive high pressure and high temperature processes ABB offers the standard KM26 magnetic level gauge with a chamber of virtually...

Страница 2: ...ts 1 Introduction 2 2 Safety 4 3 Mounting 9 4 Troubleshooting 21 5 Service and maintenance 21 6 MLG parts 28 7 MLG parts ordering 30 8 Customer specific product information 30 9 Certificate EU declara...

Страница 3: ...n the float chamber is a float which is designed to float with approximately 70 to 80 of its mass submerged in the process fluid The float magnet assembly is located such that the magnetic actuation p...

Страница 4: ...installation electrical connection commissioning and maintenance of the KM26 series MLG Qualified personnel are those individuals who have experience in the installation electrical connection commissi...

Страница 5: ...l packaging or other suitably secure shipping method The sender should contact the factory for return authorization number and fill out return form provided at the end of the manual and include it wit...

Страница 6: ...the equipment include but are not limited to limited mechanical agitation shall be used use of stilling wells to mitigate effect of agitation limit rate of change of level to values such that frictio...

Страница 7: ...ttom or lower chamber branch connection locations For the KM26S it is also acceptable to connect a wire ring terminal to a flange stud locked in with another nut The grounding connection must be metal...

Страница 8: ...erature classifications of the ATEX approved KM26 is limited to process temperatures up to 50C below the maximum surface temperature allowed for each of the temperature classes as per the below table...

Страница 9: ...hin 24 hours Do not discard the shipping container until all parts components are verified and checked 3 Mounting General Read the following installation instructions carefully before proceeding Failu...

Страница 10: ...e flange at the bottom and a cap at the top A float assembly hangs below the chamber into the liquid via a guide rod The float assembly consists of a magnet at the top of a guide rod and a float at th...

Страница 11: ...racted to the float not repelled when inserted correctly The KM26T float is wrapped separately in bubble wrap The magnet assembly at the end of the float rod is inserted into the top of the guide cham...

Страница 12: ...delivered correctly set up for measuring the product specified in the order The optional magnetic bar graph indicator is available in yellow black or red white for use in locations where temperature i...

Страница 13: ...ition on the chamber figure 14 Limit switches To signal specific liquid levels the KM26 can be equipped with several different types of ABB limit switches Magnetically actuated limit switches are the...

Страница 14: ...lements overvoltage protection devices lightning protection and or voltage separation capacity must be provided at the plant Check that the existing operating voltage corresponds to the voltage indica...

Страница 15: ...tions gussets support brackets etc may interfere with installation at desired locations Cam actuated switches must be mounted in the correct orientation Magnetic level gague switches Model Approvals E...

Страница 16: ...ring length of the gauge align the zero mark with the zero of the scale if the transmitter measuring length matches the center to center of the gauge align the zero mark with the center of the bottom...

Страница 17: ...tter reads higher than zero raise the transmitter If the transmitter reads lower than zero lower the transmitter 16 Attach proper field wiring to the transmitter according to the instruction manual in...

Страница 18: ...sary to retain the tube in the channel 3 Cryogenic indicator tubes are sealed into the scale assembly and should be replaced as a unit These scale assemblies are strapped in place using gear clamps Ve...

Страница 19: ...the scale is located opposite to the process connections and the insulation will be thinned down to in on that side If the scale has been moved from the position that it is shipped in then the thinne...

Страница 20: ...to identify the true liquid level because of the very abnormal performance Similarly if a large number of small bubbles form underneath and around the float it will decrease the buoyant force that is...

Страница 21: ...f the tank vessel 4 Troubleshooting Indicator decoupling Causes float is upside down Remove check field strength of magnets and install correctly Proximity to opposing field may weaken magnetic field...

Страница 22: ...gh the chamber top end 2 After cleaning the MLG chamber replace the float and drain flange A new flange gasket may be required 3 Note Use gaskets compatible with process fluid 4 Verify that the stainl...

Страница 23: ...Align top tube holder with scale channel and slide down until top surface of the holder is flush with top of scale channel The screw hole should align with the hole in the holder 7 Use a 6 32 machine...

Страница 24: ...24 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I 5 Service and maintenance Figure 27 KM26 shuttle replacement glass installation procedure KM26 shuttle replacement glass installation procedure...

Страница 25: ...older cavity 4 Carefully align replacement glass with shuttle indicator into scale channel and lower into bottom tube holder Ensure glass tube rest flat on rubber bumper and is firmly seated Nipple on...

Страница 26: ...26 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I 5 Service and maintenance KM26 bargraph replacement glass installation procedure Figure 29 KM26 bargraph replacement glass installation procedure...

Страница 27: ...into bottom tube holder Flat faces on glass tube should register with corresponding flat faces in cavity of bottom tube holder Ensure glass tube rest flat on rubber bumper and it firmly seated Nipple...

Страница 28: ...cale assembly includes 1 ABC Ser 1 1A Tube with follower Ser 1A 1B Tube holder Ser 1B 1C Scale Ser 1C 2 KM26S chamber Ser 2KS 3 Vent plug Ser 3KS 4 Gasket Ser 4KS 5 Float chamber closure Ser 5KS Flang...

Страница 29: ...ption Part 1 Scale assembly includes 1 ABC Ser 1 1A Tube with follower Ser 1A 1B Tube holder Ser 1B 1C Scale Ser 1C 2 KM26T chamber Ser 2KT 3 Float stop tube Ser 3KT 4 Float stop plate Ser 4KT 5 Snap...

Страница 30: ...irmed by applications engineering 7 MLG parts ordering 8 Customer specific product information Use this area to record pertinent information about your purchased unit Serial number ___________________...

Страница 31: ...defective the original purchaser shall notify ABB Inc K TEK products and request a returned material authorization before returning the material to ABB Inc K TEK products with transportation prepaid...

Страница 32: ...ata Sheets MSDS and decontamination tags by affixing these documents in close proximity to the shipment label for identification purposes January 18 2006 Return Authorization Form Customer Date Contac...

Страница 33: ...33 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 34: ...34 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 35: ...35 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 36: ...and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB 2020 ABB ABB Inc...

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