ABB KM26 Скачать руководство пользователя страница 17

17

KM26 | 

MAGNETIC LEVEL GAUGE  |  OI/KM26-EN REV I

 . . . 3     Mounting

mounting tabs of the transmitter match up to the 
chamber.  Also, place a mark on the insulation blanket that 
corresponds to the mounting tabs of any support bracket 
included with the transmitter.

set the transmitter down.

using a razor, cut slots in the insulation blanket 

¾

 in. wide 

and 1 in. long (19 mm x 25 mm) at each mark.

10 

loosen the insulation blanket from the scale assembly 
opposite the location of the transmitter and slightly 
loosen all but the uppermost worm gear clamps which 
attach the scale assembly to the MLG.

11 

open the worm gear clamps included with the 
magnetostrictive transmitter and slide one clamp beneath 
the scale assembly at each marked location on the MLG 
insulation blanket.  Tighten the clamps slightly to hold 
them in place. 

Note

 

For transmitters with a measuring length longer than 7 ft.  
(2.1 m), use a tape measure to determine the location of 
mounting tabs on the transmitter and mark the MLG 
insulation blanket accordingly. 

12 

Realign the zero mark of the transmitter with the 
corresponding zero on the MLG.

13 

Starting with the highest transmitter mounting clamp, 
loosen each transmitter clamp, slide the clamp over or 
through the mounting tab of the transmitter, and tighten 
the clamp.

14 

Repeat step 13 until all transmitter mounting clamps are 
tightened.

15 

Tighten all scale mounting clamps being sure to align the 
scale vertically on the MLG and reattach the insulation 
blanket to the scale assembly.

To confirm the zero of the transmitter, apply power to the 

terminal strip of the magnetostrictive transmitter.  If the 
transmitter reads higher than ‘zero’, raise the transmitter. 
If the transmitter reads lower than ‘zero’, lower the 
transmitter.

16 

Attach proper field wiring to the transmitter according to 
the instruction manual, included with the transmitter.

17 

Open the process to the MLG using the procedure 
included in the ‘isolation valves’ section.

Installation with insulation pad

If the transmitter includes an insulation pad: follow steps 1-17 
in the ‘installation without insulation blanket or pad’ section.  
Before mounting the transmitter:

Align one end of the insulation pad with the end of the 
transmitter sensor tube.

Mark the insulation pad at the location of each transmitter 
mounting tab.

Using a razor, cut slots in the insulation pad 

¾

 in. wide and 

1 in. long (19mm x 25mm) which correspond to the marks 
from the mounting tabs.

Mount the insulation pad between the transmitter sensor 
tube and the MLG.  

The transmitter mounting tabs will hold the insulation 
pad in place.

Electric heat tracing

The optional electric heat tracing can be used for freeze 
protection or to keep a product in the chamber at a constant 
heated temperature. The electrical heat tracing is available as 
a factory installed option. 

Three models of heat tracing are available. ET1, ET2, ET3. 
These designs incorporate a thermostat to regulate the 
temperature via voltage to the heat trace cable. Customer 
electrical power is required for installation in the field. The 
ET...model of the electrical heat tracing is needed to 
determine what voltage is required.

The second number of the ET model code corresponds to the 
voltage required for the heat trace system.

Example: ETXX

1. 110VAC, 2. 220VAC, 3. 277VAC, 4. 440VAC

Example: ET1 = 110VAC, ET2 = 220VAC

All wiring should adhere to local area electrical standards and 
procedures.

Figure 19 - ET1 wiring

Figure 20 - ET2 and ET3 wiring

Содержание KM26

Страница 1: ...free solution for total and or interface level detection in toxic corrosive high pressure and high temperature processes ABB offers the standard KM26 magnetic level gauge with a chamber of virtually...

Страница 2: ...ts 1 Introduction 2 2 Safety 4 3 Mounting 9 4 Troubleshooting 21 5 Service and maintenance 21 6 MLG parts 28 7 MLG parts ordering 30 8 Customer specific product information 30 9 Certificate EU declara...

Страница 3: ...n the float chamber is a float which is designed to float with approximately 70 to 80 of its mass submerged in the process fluid The float magnet assembly is located such that the magnetic actuation p...

Страница 4: ...installation electrical connection commissioning and maintenance of the KM26 series MLG Qualified personnel are those individuals who have experience in the installation electrical connection commissi...

Страница 5: ...l packaging or other suitably secure shipping method The sender should contact the factory for return authorization number and fill out return form provided at the end of the manual and include it wit...

Страница 6: ...the equipment include but are not limited to limited mechanical agitation shall be used use of stilling wells to mitigate effect of agitation limit rate of change of level to values such that frictio...

Страница 7: ...ttom or lower chamber branch connection locations For the KM26S it is also acceptable to connect a wire ring terminal to a flange stud locked in with another nut The grounding connection must be metal...

Страница 8: ...erature classifications of the ATEX approved KM26 is limited to process temperatures up to 50C below the maximum surface temperature allowed for each of the temperature classes as per the below table...

Страница 9: ...hin 24 hours Do not discard the shipping container until all parts components are verified and checked 3 Mounting General Read the following installation instructions carefully before proceeding Failu...

Страница 10: ...e flange at the bottom and a cap at the top A float assembly hangs below the chamber into the liquid via a guide rod The float assembly consists of a magnet at the top of a guide rod and a float at th...

Страница 11: ...racted to the float not repelled when inserted correctly The KM26T float is wrapped separately in bubble wrap The magnet assembly at the end of the float rod is inserted into the top of the guide cham...

Страница 12: ...delivered correctly set up for measuring the product specified in the order The optional magnetic bar graph indicator is available in yellow black or red white for use in locations where temperature i...

Страница 13: ...ition on the chamber figure 14 Limit switches To signal specific liquid levels the KM26 can be equipped with several different types of ABB limit switches Magnetically actuated limit switches are the...

Страница 14: ...lements overvoltage protection devices lightning protection and or voltage separation capacity must be provided at the plant Check that the existing operating voltage corresponds to the voltage indica...

Страница 15: ...tions gussets support brackets etc may interfere with installation at desired locations Cam actuated switches must be mounted in the correct orientation Magnetic level gague switches Model Approvals E...

Страница 16: ...ring length of the gauge align the zero mark with the zero of the scale if the transmitter measuring length matches the center to center of the gauge align the zero mark with the center of the bottom...

Страница 17: ...tter reads higher than zero raise the transmitter If the transmitter reads lower than zero lower the transmitter 16 Attach proper field wiring to the transmitter according to the instruction manual in...

Страница 18: ...sary to retain the tube in the channel 3 Cryogenic indicator tubes are sealed into the scale assembly and should be replaced as a unit These scale assemblies are strapped in place using gear clamps Ve...

Страница 19: ...the scale is located opposite to the process connections and the insulation will be thinned down to in on that side If the scale has been moved from the position that it is shipped in then the thinne...

Страница 20: ...to identify the true liquid level because of the very abnormal performance Similarly if a large number of small bubbles form underneath and around the float it will decrease the buoyant force that is...

Страница 21: ...f the tank vessel 4 Troubleshooting Indicator decoupling Causes float is upside down Remove check field strength of magnets and install correctly Proximity to opposing field may weaken magnetic field...

Страница 22: ...gh the chamber top end 2 After cleaning the MLG chamber replace the float and drain flange A new flange gasket may be required 3 Note Use gaskets compatible with process fluid 4 Verify that the stainl...

Страница 23: ...Align top tube holder with scale channel and slide down until top surface of the holder is flush with top of scale channel The screw hole should align with the hole in the holder 7 Use a 6 32 machine...

Страница 24: ...24 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I 5 Service and maintenance Figure 27 KM26 shuttle replacement glass installation procedure KM26 shuttle replacement glass installation procedure...

Страница 25: ...older cavity 4 Carefully align replacement glass with shuttle indicator into scale channel and lower into bottom tube holder Ensure glass tube rest flat on rubber bumper and is firmly seated Nipple on...

Страница 26: ...26 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I 5 Service and maintenance KM26 bargraph replacement glass installation procedure Figure 29 KM26 bargraph replacement glass installation procedure...

Страница 27: ...into bottom tube holder Flat faces on glass tube should register with corresponding flat faces in cavity of bottom tube holder Ensure glass tube rest flat on rubber bumper and it firmly seated Nipple...

Страница 28: ...cale assembly includes 1 ABC Ser 1 1A Tube with follower Ser 1A 1B Tube holder Ser 1B 1C Scale Ser 1C 2 KM26S chamber Ser 2KS 3 Vent plug Ser 3KS 4 Gasket Ser 4KS 5 Float chamber closure Ser 5KS Flang...

Страница 29: ...ption Part 1 Scale assembly includes 1 ABC Ser 1 1A Tube with follower Ser 1A 1B Tube holder Ser 1B 1C Scale Ser 1C 2 KM26T chamber Ser 2KT 3 Float stop tube Ser 3KT 4 Float stop plate Ser 4KT 5 Snap...

Страница 30: ...irmed by applications engineering 7 MLG parts ordering 8 Customer specific product information Use this area to record pertinent information about your purchased unit Serial number ___________________...

Страница 31: ...defective the original purchaser shall notify ABB Inc K TEK products and request a returned material authorization before returning the material to ABB Inc K TEK products with transportation prepaid...

Страница 32: ...ata Sheets MSDS and decontamination tags by affixing these documents in close proximity to the shipment label for identification purposes January 18 2006 Return Authorization Form Customer Date Contac...

Страница 33: ...33 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 34: ...34 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 35: ...35 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 36: ...and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB 2020 ABB ABB Inc...

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