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14

KM26 | 

MAGNETIC LEVEL GAUGE  |  OI/KM26-EN REV I

 . . . 3     Mounting

For high temperature applications using insulation jackets 
and alternate rod mounting approach is used (figure 15). 

In addition, alternative switch technologies, such as vibrating 
forks and thermal dispersion switches require an 
independent process connection (chamber penetration). 
(figure 16).

Figure 15 - MLG switch with insualtion jacket with rod mounting 

Figure 16 - MLG with RS85/TX switches

CAUTION: OPEN CIRCUIT BEF

ORE REMOVING COVER

ATTENTION: OUVRIR LE CIRCUIT

 AVANT D'ENLEVER LE COUVERCL

E

MAX PRESSURE: 2000 PSI;  VMAX:

 36VDC;   RELAY IMAX: 8A

AMB.TEMP - HOUSING: -40°C

 TO +66°C;   SENSOR:

MODEL NO:

TAG NO:

Ex d IIC T6 Ga/Gb [-40°C ≤ T

amb ≤ 50°C]

Ex ta IIIC T150 Da [-40°C ≤Ta

mb ≤ 66°C]

K-TEK PRODUCTS

SERIAL NO:

MADE IN USA            LOUISI

ANA, 70769                  TAG

0123

ITS13ATEX17811X

IECEx ITS 14.0051X

0575

IP66/67

! SEE MANUAL

II 1 D

II 1/2 G

Ex d IIC T5 Ga/Gb [-40°C ≤ T

amb ≤ 66°C]

CAUTION: OPEN CIRCUIT BEF

ORE REMOVING COVER

ATTENTION: OUVRIR LE CIRCUI

T AVANT D'ENLEVER LE COUV

ERCLE

MAX PRESSURE: 2000 PSI;  VMA

X: 36VDC;   RELAY IMAX: 8A

AMB.TEMP - HOUSING: -40°C 

TO +66°C;   SENSOR:

MODEL NO:

TAG NO:

Ex d IIC T6 Ga/Gb [-40°C ≤ T

amb ≤ 50°C]

Ex ta IIIC T150 Da [-40°C ≤Tamb 

≤ 66°C]

K-TEK PRODUCTS

SERIAL NO:

MADE IN USA            LOUISIANA,

 70769                  TAG0123

ITS13ATEX17811X

IECEx ITS 14.0051X

0575

IP66/67

! SEE MANUAL

II 1 D

II 1/2 G

Ex d IIC T5 Ga/Gb [-40°C ≤ Tamb 

≤ 66°C]

in.

3

6

3

1

ft.

9

9

6

in.

3

6

3

1

ft.

9

9

6

in.

3

6

3

1

ft.

9

9

6

In an explosion-proof / flame-proof installation, do not 
remove the transmitter or switch covers when power is 
supplied to the unit.

WARNING

Observe all applicable regulations governing electrical 
installation. Connections must be established only in a 
zero-voltage state. Since the transmitter or the switches 
do not switch-off elements, overvoltage protection 
devices, lightning protection and / or voltage separation 
capacity must be provided at the plant. Check that the 
existing operating voltage corresponds to the voltage 
indicated on the name plate. In case the surge protection 
option is present and the transmitter is installed in a 
hazardous area, the transmitter has to be supplied power 
from a voltage source isolated from mains (galvanic 
separation). Furthermore, the potential equalization for 
the entire powering cable must be guaranteed since the 
intrinsic safety circuit of the transmitter is grounded. 
Electrical shock can result in death or serious injury. Avoid 
contact with the leads and terminals. High voltage can be 
present on leads and cause electrical shock.  Do NOT make 
electrical connections unless the electrical code 
designation stamped on the transmitter data plate agrees 
with the area classification in which the transmitter is to 
be installed. Failure to comply with this warning can result 
in fire or explosion.

DANGER

General installation guidelines

1.  Mount the switch to the chamber at the desired trip point. 
Connect or terminate wiring to the switch according to the 
application. Refer to the switch manual wiring diagram.

2.  The KM26 float must be cycled past the switch in both 
directions to ensure the switch will operate properly when 
put in service.

3.  Reference the insulation section of this manual for 
installing and dismantling insulation jackets.

4.  KM26 chambers can be supplied with factory installed 
insulation jackets or insulation pads. Magnetically actuated 
switches can be mounted in two different configurations.

•  if an insulation jacket is used, rod mount brackets are 

required.

•  if insulation pads are used, stainless steel gear clamps 

are required.

5.  These adjustable brackets and clamps allow re-positioning 
this switch at any point along the measuring range of the 
level gauge.  

Содержание KM26

Страница 1: ...free solution for total and or interface level detection in toxic corrosive high pressure and high temperature processes ABB offers the standard KM26 magnetic level gauge with a chamber of virtually...

Страница 2: ...ts 1 Introduction 2 2 Safety 4 3 Mounting 9 4 Troubleshooting 21 5 Service and maintenance 21 6 MLG parts 28 7 MLG parts ordering 30 8 Customer specific product information 30 9 Certificate EU declara...

Страница 3: ...n the float chamber is a float which is designed to float with approximately 70 to 80 of its mass submerged in the process fluid The float magnet assembly is located such that the magnetic actuation p...

Страница 4: ...installation electrical connection commissioning and maintenance of the KM26 series MLG Qualified personnel are those individuals who have experience in the installation electrical connection commissi...

Страница 5: ...l packaging or other suitably secure shipping method The sender should contact the factory for return authorization number and fill out return form provided at the end of the manual and include it wit...

Страница 6: ...the equipment include but are not limited to limited mechanical agitation shall be used use of stilling wells to mitigate effect of agitation limit rate of change of level to values such that frictio...

Страница 7: ...ttom or lower chamber branch connection locations For the KM26S it is also acceptable to connect a wire ring terminal to a flange stud locked in with another nut The grounding connection must be metal...

Страница 8: ...erature classifications of the ATEX approved KM26 is limited to process temperatures up to 50C below the maximum surface temperature allowed for each of the temperature classes as per the below table...

Страница 9: ...hin 24 hours Do not discard the shipping container until all parts components are verified and checked 3 Mounting General Read the following installation instructions carefully before proceeding Failu...

Страница 10: ...e flange at the bottom and a cap at the top A float assembly hangs below the chamber into the liquid via a guide rod The float assembly consists of a magnet at the top of a guide rod and a float at th...

Страница 11: ...racted to the float not repelled when inserted correctly The KM26T float is wrapped separately in bubble wrap The magnet assembly at the end of the float rod is inserted into the top of the guide cham...

Страница 12: ...delivered correctly set up for measuring the product specified in the order The optional magnetic bar graph indicator is available in yellow black or red white for use in locations where temperature i...

Страница 13: ...ition on the chamber figure 14 Limit switches To signal specific liquid levels the KM26 can be equipped with several different types of ABB limit switches Magnetically actuated limit switches are the...

Страница 14: ...lements overvoltage protection devices lightning protection and or voltage separation capacity must be provided at the plant Check that the existing operating voltage corresponds to the voltage indica...

Страница 15: ...tions gussets support brackets etc may interfere with installation at desired locations Cam actuated switches must be mounted in the correct orientation Magnetic level gague switches Model Approvals E...

Страница 16: ...ring length of the gauge align the zero mark with the zero of the scale if the transmitter measuring length matches the center to center of the gauge align the zero mark with the center of the bottom...

Страница 17: ...tter reads higher than zero raise the transmitter If the transmitter reads lower than zero lower the transmitter 16 Attach proper field wiring to the transmitter according to the instruction manual in...

Страница 18: ...sary to retain the tube in the channel 3 Cryogenic indicator tubes are sealed into the scale assembly and should be replaced as a unit These scale assemblies are strapped in place using gear clamps Ve...

Страница 19: ...the scale is located opposite to the process connections and the insulation will be thinned down to in on that side If the scale has been moved from the position that it is shipped in then the thinne...

Страница 20: ...to identify the true liquid level because of the very abnormal performance Similarly if a large number of small bubbles form underneath and around the float it will decrease the buoyant force that is...

Страница 21: ...f the tank vessel 4 Troubleshooting Indicator decoupling Causes float is upside down Remove check field strength of magnets and install correctly Proximity to opposing field may weaken magnetic field...

Страница 22: ...gh the chamber top end 2 After cleaning the MLG chamber replace the float and drain flange A new flange gasket may be required 3 Note Use gaskets compatible with process fluid 4 Verify that the stainl...

Страница 23: ...Align top tube holder with scale channel and slide down until top surface of the holder is flush with top of scale channel The screw hole should align with the hole in the holder 7 Use a 6 32 machine...

Страница 24: ...24 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I 5 Service and maintenance Figure 27 KM26 shuttle replacement glass installation procedure KM26 shuttle replacement glass installation procedure...

Страница 25: ...older cavity 4 Carefully align replacement glass with shuttle indicator into scale channel and lower into bottom tube holder Ensure glass tube rest flat on rubber bumper and is firmly seated Nipple on...

Страница 26: ...26 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I 5 Service and maintenance KM26 bargraph replacement glass installation procedure Figure 29 KM26 bargraph replacement glass installation procedure...

Страница 27: ...into bottom tube holder Flat faces on glass tube should register with corresponding flat faces in cavity of bottom tube holder Ensure glass tube rest flat on rubber bumper and it firmly seated Nipple...

Страница 28: ...cale assembly includes 1 ABC Ser 1 1A Tube with follower Ser 1A 1B Tube holder Ser 1B 1C Scale Ser 1C 2 KM26S chamber Ser 2KS 3 Vent plug Ser 3KS 4 Gasket Ser 4KS 5 Float chamber closure Ser 5KS Flang...

Страница 29: ...ption Part 1 Scale assembly includes 1 ABC Ser 1 1A Tube with follower Ser 1A 1B Tube holder Ser 1B 1C Scale Ser 1C 2 KM26T chamber Ser 2KT 3 Float stop tube Ser 3KT 4 Float stop plate Ser 4KT 5 Snap...

Страница 30: ...irmed by applications engineering 7 MLG parts ordering 8 Customer specific product information Use this area to record pertinent information about your purchased unit Serial number ___________________...

Страница 31: ...defective the original purchaser shall notify ABB Inc K TEK products and request a returned material authorization before returning the material to ABB Inc K TEK products with transportation prepaid...

Страница 32: ...ata Sheets MSDS and decontamination tags by affixing these documents in close proximity to the shipment label for identification purposes January 18 2006 Return Authorization Form Customer Date Contac...

Страница 33: ...33 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 34: ...34 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 35: ...35 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 36: ...and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB 2020 ABB ABB Inc...

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