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KM26 | 

MAGNETIC LEVEL GAUGE  |  OI/KM26-EN REV I

MLG configurations

There are several configurations for the KM26. The major 
configurations are described in this section.

Side Mount

The side mount MLG is referred as the KM26S model which is 
the most common configuration. In its simplest configuration 
it contains two process connections, a fluid-filled chamber 
with flanges and/or caps on the top and bottom, a float, and 
a visual indicator. Depending on the tank/vessel height there 
can be up to six side process connections.When the liquid 
level in a vessel changes, the corresponding level in the MLG 
chamber changes as liquid moves through the process 
connections located at  the top and bottom of the desired 
indication range.

Top and Bottom

This configuration has process connections at the top and 
bottom of the chamber, which are connected to the vessel 
through additional piping. The top and bottom mount is 
commonly used in spherical-shaped vessels which are filled at 
the top and emptied from the bottom of the vessel. The 
chamber usually spans the entire height of the vessel and 
does not require additional space above the vessel which can 
be used in tight plant layouts.

Top Mount

The top mount MLG is also known as the KM26T which  is 
commonly used for sumps and underground tanks that do 

not have side connection access.  In its simplest form, a top 
mount consists of a chamber with a single flange at the 
bottom and a cap at the top. A float assembly hangs below 
the chamber into the liquid via a guide rod. The float 
assembly consists of a magnet at the top of a guide rod and a 
float at the bottom. As the float itself does not contain any 
magnet in this configuration, this is also used in applications 
where the liquid contains magnetic particles. A stilling well, 
can also be used within the vessel to prevent bending of the 
rod during maintenance, installation, agitation, or when  
turbulence or flow may be present in the tank during 
operation.

Dual Level

In tanks containing two or more liquids, the KM26 MLGs are 
able to measure the interface level between two liquids.The 
chamber is capable of housing two floats simultaneously. The 
interface float is sized and weighted  so that it sinks through 
the upper liquid layer and floats on the lower liquid. This 
allows the magnets to position precisely at the point of 
interface. The other float is weighted to operate at the 
specific gravity of the upper liquid, measuring the total level. 
For these kind of applications, its always recommended to 
have at least three side process connections to ensure reliable 
interface measurement. In this case, shuttle indication is 
required for proper operation. Shuttle 1 is magnetically 
coupled to float 1 and shuttle 2 is magnetically coupled to 
float 2.

Other Configurations

KM26 is offered in other configurations like top and side, side 
and bottom.

 . . . 3     Mounting

Figure 7 - side mount configuration

Figure 8 - top and bottom configuration

Figure 10 - dual level configuration

Figure 9 - top mount configuration

Содержание KM26

Страница 1: ...free solution for total and or interface level detection in toxic corrosive high pressure and high temperature processes ABB offers the standard KM26 magnetic level gauge with a chamber of virtually...

Страница 2: ...ts 1 Introduction 2 2 Safety 4 3 Mounting 9 4 Troubleshooting 21 5 Service and maintenance 21 6 MLG parts 28 7 MLG parts ordering 30 8 Customer specific product information 30 9 Certificate EU declara...

Страница 3: ...n the float chamber is a float which is designed to float with approximately 70 to 80 of its mass submerged in the process fluid The float magnet assembly is located such that the magnetic actuation p...

Страница 4: ...installation electrical connection commissioning and maintenance of the KM26 series MLG Qualified personnel are those individuals who have experience in the installation electrical connection commissi...

Страница 5: ...l packaging or other suitably secure shipping method The sender should contact the factory for return authorization number and fill out return form provided at the end of the manual and include it wit...

Страница 6: ...the equipment include but are not limited to limited mechanical agitation shall be used use of stilling wells to mitigate effect of agitation limit rate of change of level to values such that frictio...

Страница 7: ...ttom or lower chamber branch connection locations For the KM26S it is also acceptable to connect a wire ring terminal to a flange stud locked in with another nut The grounding connection must be metal...

Страница 8: ...erature classifications of the ATEX approved KM26 is limited to process temperatures up to 50C below the maximum surface temperature allowed for each of the temperature classes as per the below table...

Страница 9: ...hin 24 hours Do not discard the shipping container until all parts components are verified and checked 3 Mounting General Read the following installation instructions carefully before proceeding Failu...

Страница 10: ...e flange at the bottom and a cap at the top A float assembly hangs below the chamber into the liquid via a guide rod The float assembly consists of a magnet at the top of a guide rod and a float at th...

Страница 11: ...racted to the float not repelled when inserted correctly The KM26T float is wrapped separately in bubble wrap The magnet assembly at the end of the float rod is inserted into the top of the guide cham...

Страница 12: ...delivered correctly set up for measuring the product specified in the order The optional magnetic bar graph indicator is available in yellow black or red white for use in locations where temperature i...

Страница 13: ...ition on the chamber figure 14 Limit switches To signal specific liquid levels the KM26 can be equipped with several different types of ABB limit switches Magnetically actuated limit switches are the...

Страница 14: ...lements overvoltage protection devices lightning protection and or voltage separation capacity must be provided at the plant Check that the existing operating voltage corresponds to the voltage indica...

Страница 15: ...tions gussets support brackets etc may interfere with installation at desired locations Cam actuated switches must be mounted in the correct orientation Magnetic level gague switches Model Approvals E...

Страница 16: ...ring length of the gauge align the zero mark with the zero of the scale if the transmitter measuring length matches the center to center of the gauge align the zero mark with the center of the bottom...

Страница 17: ...tter reads higher than zero raise the transmitter If the transmitter reads lower than zero lower the transmitter 16 Attach proper field wiring to the transmitter according to the instruction manual in...

Страница 18: ...sary to retain the tube in the channel 3 Cryogenic indicator tubes are sealed into the scale assembly and should be replaced as a unit These scale assemblies are strapped in place using gear clamps Ve...

Страница 19: ...the scale is located opposite to the process connections and the insulation will be thinned down to in on that side If the scale has been moved from the position that it is shipped in then the thinne...

Страница 20: ...to identify the true liquid level because of the very abnormal performance Similarly if a large number of small bubbles form underneath and around the float it will decrease the buoyant force that is...

Страница 21: ...f the tank vessel 4 Troubleshooting Indicator decoupling Causes float is upside down Remove check field strength of magnets and install correctly Proximity to opposing field may weaken magnetic field...

Страница 22: ...gh the chamber top end 2 After cleaning the MLG chamber replace the float and drain flange A new flange gasket may be required 3 Note Use gaskets compatible with process fluid 4 Verify that the stainl...

Страница 23: ...Align top tube holder with scale channel and slide down until top surface of the holder is flush with top of scale channel The screw hole should align with the hole in the holder 7 Use a 6 32 machine...

Страница 24: ...24 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I 5 Service and maintenance Figure 27 KM26 shuttle replacement glass installation procedure KM26 shuttle replacement glass installation procedure...

Страница 25: ...older cavity 4 Carefully align replacement glass with shuttle indicator into scale channel and lower into bottom tube holder Ensure glass tube rest flat on rubber bumper and is firmly seated Nipple on...

Страница 26: ...26 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I 5 Service and maintenance KM26 bargraph replacement glass installation procedure Figure 29 KM26 bargraph replacement glass installation procedure...

Страница 27: ...into bottom tube holder Flat faces on glass tube should register with corresponding flat faces in cavity of bottom tube holder Ensure glass tube rest flat on rubber bumper and it firmly seated Nipple...

Страница 28: ...cale assembly includes 1 ABC Ser 1 1A Tube with follower Ser 1A 1B Tube holder Ser 1B 1C Scale Ser 1C 2 KM26S chamber Ser 2KS 3 Vent plug Ser 3KS 4 Gasket Ser 4KS 5 Float chamber closure Ser 5KS Flang...

Страница 29: ...ption Part 1 Scale assembly includes 1 ABC Ser 1 1A Tube with follower Ser 1A 1B Tube holder Ser 1B 1C Scale Ser 1C 2 KM26T chamber Ser 2KT 3 Float stop tube Ser 3KT 4 Float stop plate Ser 4KT 5 Snap...

Страница 30: ...irmed by applications engineering 7 MLG parts ordering 8 Customer specific product information Use this area to record pertinent information about your purchased unit Serial number ___________________...

Страница 31: ...defective the original purchaser shall notify ABB Inc K TEK products and request a returned material authorization before returning the material to ABB Inc K TEK products with transportation prepaid...

Страница 32: ...ata Sheets MSDS and decontamination tags by affixing these documents in close proximity to the shipment label for identification purposes January 18 2006 Return Authorization Form Customer Date Contac...

Страница 33: ...33 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 34: ...34 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 35: ...35 KM26 MAGNETIC LEVEL GAUGE OI KM26 EN REV I...

Страница 36: ...and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB 2020 ABB ABB Inc...

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