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Table of Contents

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0.0.1 Overview of this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
0.0.2 Product documentation, M2004. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
0.0.3 How to read the product manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1 Safety

11

1.1 Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.2 General safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.2.1 Safety in the robot system  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.3 Safety risks related to the robot  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.3.1 Safety risks during installation and service work on robot  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.3.2 Safety risks related to tools/workpieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.3.3 Safety risks related to pneumatic/hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3.4 Safety risks during operational disturbances  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.3.5 Risks associated with live electric parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.4 Safety actions related to the robot  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.4.1 Safety fence dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.4.2 Fire extinguishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.4.3 Emergency release of the robots/manipulators axes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.4.4 Brake testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.4.5 Risk of disabling function "Reduced speed 250 mm/s" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.4.6 Safe use of the Teach Pendant Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.4.7 Work inside the manipulator's working range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . 25
1.4.8 Translate the information on safety and information labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1.5 Safety stops. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

1.5.1 What is an emergency stop? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

1.6 Safety related instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

1.6.1 Safety signals in the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2 System description

31

2.1 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

2.1.1 System basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.1.2 Components overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.1.3 Process diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2.2 Feather roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.3 Ionization  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.4 Exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.5 Compressed air system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3 Technical Specification

40

3.1 Feather Duster and robot specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.2 Feather Duster dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4 Installation and commissioning

43

4.1 Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.2 Mechanical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4.2.1 Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.2.2 Carbon fiber covers  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2.3 Instructions for the installation of the steel structure frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.2.4 Instructions for the connection of flexible hoses and cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

4.3 Electrical installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

4.4 System start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

4.4.1 Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.4.2 Start up of the Feather Duster motor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Содержание Feather Duster

Страница 1: ...Product manual Feather Duster ...

Страница 2: ......

Страница 3: ... Copyright 2013 1016 ABB All rights reserved Product manual Feather Duster Document ID 3HAW050027150 Revision Revision C ...

Страница 4: ...f guarantee or warranty by ABB for losses damages to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein This manual and parts thereof must not be reproduced or copied without ABB s written permission Additional copies of this manual may be obtained from ...

Страница 5: ...Reduced speed 250 mm s 23 1 4 6 Safe use of the Teach Pendant Unit 24 1 4 7 Work inside the manipulator s working range 25 1 4 8 Translate the information on safety and information labels 26 1 5 Safety stops 27 1 5 1 What is an emergency stop 27 1 6 Safety related instructions 29 1 6 1 Safety signals in the manual 29 2 System description 31 2 1 System overview 31 2 1 1 System basics 31 2 1 2 Compo...

Страница 6: ...tion 68 5 4 2 Feather roller care and replacement 69 5 4 3 Belt replacement 73 5 4 4 Motor replacement 74 6 Reference information 77 6 1 Introduction 77 6 2 Unit conversion 78 6 3 Bolt screws tightening torques 79 6 4 Standard toolkit 80 6 5 Special tools 81 7 Spare parts 83 7 1 Introduction 83 7 2 Mechanical spare parts 84 7 3 Electrical spare parts 87 8 Appendix 89 8 1 Assembly drawings 89 8 2 W...

Страница 7: ...ledge of mechanical and electrical installation repair maintenance work Organization of chapters The manual is organized in the following chapters Chapter Content Safety Safety information that must be read through before performing any installation or service work on the Feather Duster Contains general safety aspects as well as more specific information about how to avoid personal injuries and da...

Страница 8: ...017_G01 pdf 16838017 EN Operating Instructions MOVIDRIVE MDX60B 61B 01 2010 Download from http download sew eurodrive com download pdf 16837614 pdf 16837614 EN Applications Manuals MOVIDRIVE MDX61B DriveSync via Fieldbus Application 08 2010 Download from http www sew eurodrive com download pdf 17004411 pdf 17004411 EN Operator s Manual SIMPSON Hawk 3 H335 and H345 3 1 2 Digit and 4 1 2 Digit Advan...

Страница 9: ...e numbers for documentation referred to in Product manual procedures lists of tools safety standards Parts list Foldouts or exploded views Circuit diagrams or references to circuit diagrams Technical reference manuals The technical reference manuals describe the manipulator software in general and contain relevant reference information RAPID Overview An overview of the RAPID programming language R...

Страница 10: ...e aimed at those having first hand operational contact with the product that is production cell operators programmers and trouble shooters The group of manuals includes Emergency safety information General safety information Getting started IRC5 and RobotStudio IRC5 with FlexPendant RobotStudio Introduction to RAPID Trouble shooting for the controller and manipulator ...

Страница 11: ...erences to equipment spare parts tools etc required for the different actions in the procedure The equipment is marked with italic text in the procedures and completed with a reference to the section where the equipment is listed with further information i e article number dimension The denomination in the procedure for the component or attachment point corresponds to the denomination in the refer...

Страница 12: ...3HAW050027150 Revision C 10 Copyright 2013 1016 ABB All rights reserved ...

Страница 13: ...portant to attend to before performing any service work on the robot These are applicable for all service work and are found in General safety information on page 12 specific safety information pointed out in the procedure at the moment of the danger How to avoid and eliminate the danger is either detailed directly in the procedure or further detailed in separate instructions found in Safety relat...

Страница 14: ...ust be familiar with the operation and handling of the industrial robot described in the applicable documents e g User s Guide and Product Manual Connection of external safety devices Apart from the built in safety functions the robot is also supplied with an interface for the connection of external safety devices Via this interface an external safety function can interact with other machines and ...

Страница 15: ...zones which have to be crossed before admittance must be set up in front of the robot s working space Light beams or sensitive mats are suitable devices Turntables or the like should be used to keep the operator out of the robot s working space The axes are affected by the force of gravity when the brakes are released In addition to the risk of being hit by moving robot parts you run the risk of b...

Страница 16: ...arning signal Warning Take any necessary measures to ensure that the robot does not collapse as parts are removed e g secure the lower arm with fixtures if removing motor axis 2 Safety risk Description Cable packs are sensitive to mechanical damage Caution signal Caution The cable packs are sensitive to mechanical damage They must be handled with care especially the connectors in order to avoid da...

Страница 17: ...fely turn off tools such as milling cutters etc Make sure that guards remain closed until the cutters stop rotating It should be possible to release parts by manual operation valves Safe design Grippers end effectors must be designed so that they retain workpieces in the event of a power failure or a disturbance of the controller CAUTION Ensure that a gripper is prevented from dropping a workpiece...

Страница 18: ... pneumatic and hydraulic systems Residual energy Residual energy may be present in these systems After shutdown particular care must be taken The pressure in pneumatic and hydraulic systems must be released before starting to repair them Safe design Gravity may cause any parts or objects held by these systems to drop Dump valves should be used in case of emergency Shot bolts should be used to prev...

Страница 19: ...ed out professionally and in accordance with the applicable safety regulations Care must be taken at all times Qualified personnel Corrective maintenance must only be carried out by qualified personnel who are familiar with the entire installation as well as the special risks associated with its different parts Extraordinary risks If the working process is interrupted extra care must be taken due ...

Страница 20: ... an external source The mains supply mains switch The transformers The power unit The control power supply 230 VAC The rectifier unit 400 480 VAC and 700 VDC Note Capacitors The drive unit 700 VDC The drive system power supply 230 VAC The service outlets 115 230 VAC The customer power supply 230 VAC The power supply unit for tools or special power supply units for the machining process The externa...

Страница 21: ...g Dimension the fence or enclosure to enable it to withstand the force created if the load being handled by the robot is dropped or released at maximum speed Determine the maximum speed from the maximum velocities of the robot axes and from the position at which the robot is working in the work cell see Product Specification Description Robot Motion Also consider the maximum possible impact caused...

Страница 22: ...re extinguishing 3HAW050027150 Revision C 20 Copyright 2013 1016 ABB All rights reserved 1 4 2 Fire extinguishing NOTE Use a CARBON DIOXIDE CO2 extinguisher in the event of a fire in the robot manipulator or controller ...

Страница 23: ... manipulators axes may be released manually by pushing the brake release buttons on the robot How to release the brakes is detailed in the robot product manual The robot arm may be moved manually on smaller robot models but larger models may require using an overhead crane or similar Increased injury Before releasing the brakes make sure that the weight of the arms does not increase the pressure o...

Страница 24: ...nction How to test The function of each axis motor holding brakes may be checked as detailed below 1 Run each manipulator axis to a position where the combined weight of the manipulator arm and any load is maximized max static load 2 Switch the motor to the MOTORS OFF position with the Operating mode selector on the controller 3 Check that the axis maintains its position If the manipulator does no...

Страница 25: ...7150 Revision C Copyright 2013 1016 ABB All rights reserved 1 4 5 Risk of disabling function Reduced speed 250 mm s NOTE Do not change Transm gear ratio or other kinematic parameters from the Teach Pendant Unit or a PC This will affect the safety function Reduced speed 250 mm s ...

Страница 26: ...is released or pushed all the way in the robot is taken to the MOTORS OFF state To ensure safe use of the Teach Pendant Unit the following must be implemented The enabling device must never be rendered inoperative in any way During programming and testing the enabling device must be released as soon as there is no need for the robot to move The programmer must always bring the Teach Pendant Unit w...

Страница 27: ... and to block operation from a computer link or remote control panel The robot s speed is limited to max 250 mm s when the operating mode selector is in position 250 mm s This should be the normal position when entering the working space The position 100 full speed may only be used by trained personnel who are aware of the risks that this entails Pay attention to the rotating axes of the manipulat...

Страница 28: ...he product contain space for adding a fourth language underneath the three standard languages English German and French Add a local language to the label by using a transparent sticker over the standard label with text added in a fourth language Drawings detailing the design text figure dimensions of the standard labels can be ordered from ABB Notice that each label is identified according to the ...

Страница 29: ...wer from the motors A controlled stop stopping the manipulator actions with power available to the motors so that the manipulator path can be maintained When completed power is disconnected The default setting is uncontrolled stop However controlled stops are preferred since they minimize extra unnecessary wear on the manipulator and the actions needed to return the manipulator system back to prod...

Страница 30: ...ergency stop devices that can be operated in order to achieve an emergency stop There are emergency stop buttons available on the Flex Pendant and on the controller cabinet on the Control Module on a Dual Cabinet Controller There can also be other types of emergency stops on your manipulator consult your plant or cell documentation to see how your manipulator system is configured ...

Страница 31: ...ings that apply to danger with for example contact with high voltage electrical units explosion or fire risk risk of poisonous gases risk of crushing impact fall from height etc warning WARNING Warns that an accident may occur if the instructions are not followed that can lead to serious injury possibly fatal and or great damage to the product It applies to warnings that apply to danger with for e...

Страница 32: ...which could result in severe damage to the product Magnetic fields MAGNETIC FIELDS An intense and or variable magnetic field can affect or damage certain electrical devices like cardiac pacemakers Note NOTE Note symbols alert you to important facts and conditions Tip TIP Tip symbols direct you to specific instructions where to find additional information or how to perform a certain operation in an...

Страница 33: ...ctured from ostrich feathers to remove contaminants which are then vacuumed from the brushes with an exhaust fan It replaces the tack off machine with more flexibility and high efficiency System overview Besides robot and robot controller a complete Feather Duster system consists mainly of an ostrich roller a de ionization unit an exhaust system and a process cabinet For details see Components ove...

Страница 34: ...dular design principle Benefits As a pre paint finishing equipment using ostrich feather integrated on a robot the Feather Duster Robot system aims at providing a more flexible and easier way to increase production efficiency Compared with a tack off machine it brings a lot of benefits 6 axes robot for a perfect profile follow up flexible movement for optimum cleaning tracking of the car body for ...

Страница 35: ... system consists in an ionizing air knife bar mounted on the trailing edge and a ionization bar mounted in the mechanical unit Its purpose is to eliminate static charge from the feathers and surface to be cleaned See Ionization on page 37 Exhaust system An adjustable opening that spans the full length of the hood collects all of the dust and contaminants from the feathers The air is routed from an...

Страница 36: ...s used to control the roller the ionization bars and the compressed air valve It is also an interface to automats e g PLC cabinet providing the signal from the main sensors e g anti collision switch Control cabinet The control cabinet is a standard ABB IRC5 controller used to control robot motion For more information see Product Manual Control Cabinet IRC5 ...

Страница 37: ...ription 2 1 3 Process diagram 35 3HAW050027150 Revision C Copyright 2013 1016 ABB All rights reserved 2 1 3 Process diagram General The figure below shows the general process diagram Figure 4 General process diagram ...

Страница 38: ... adapted to nearly all body profiles and can be replaced quickly and easily Figure 5 Ostrich roller Function The feathers of the rotating roller run across the surface of the body with low pressure The contact effect and subsequent separation generates electrostatic positive and negative charging on the body and on the feathers For this reason the dust particles charged positively and negatively a...

Страница 39: ...alls below the 2000V level During the second half of the cycle negative ions are generated When the potential is comprised between 2000V and 2000V no ions are generated this results in a gap between positive and negative ions Figure 6 ions generation diagram Ionization bar Each system has two ionization bars one mounted on the trailing edge and another one mounted inside the hood The outer unit is...

Страница 40: ...th of the feather shaft where all of the dust and contaminants are collected from the feathers The exhaust air from the ductwork is routed through flexible hose The exhaust air volume will vary depending on the fan location fan power and ductwork arrangement but the Feather Duster system requires an air flow of at least 30 m3 min at 1000 bar A pressure sensor connected to the ductwork ensures that...

Страница 41: ...d air system is required to supply air to the ionization air knife The system is supplied with a solenoid controlled air valve mounted on the process cabinet If the air pressure is lower than the setting value a fault will be created Figure 9 Compressed air system Air supply requirement Description Pressure 3 5 bar min 6 bar max Filter accuracy 5 µm Volume 3 m3 min ...

Страница 42: ...65 IRB6700 Product specification For compatibility with other robot variants please contact ABB Weight 140 kg Cover Length 1200 mm Cover Width 620 mm Cover Depth 680 mm Roller Widths 1000 mm Motor Power 0 37 kw Motoreducer Reduction Ration 23 15 Roller Speed 10 90 rpm variable motor 230 2085 rpm Exhaust Air Flow 30 m3 min at 1000Pa dynamic per roller Compressed Air Supply 1 5 m3 min at 3 5 bar per...

Страница 43: ...ion 3 2 Feather Duster dimensions 41 3HAW050027150 Revision C Copyright 2013 1016 ABB All rights reserved 3 2 Feather Duster dimensions Dimensions The following figure shows the Feather Duster dimensions Figure 10 Dimensions ...

Страница 44: ...3 Technical Specification 3 2 Feather Duster dimensions 3HAW050027150 Revision C 42 Copyright 2013 1016 ABB All rights reserved ...

Страница 45: ...nt that all safety information is observed Read Safety on page 11 before performing any service work Required equipment Bolts and screws and tightening torques Specified in Bolt screws tightening torques on page 79 Equipment Note Standard toolkit Specified in Standard toolkit on page 80 Other tools and procedures may be required See references to these procedures in the step by step instructions b...

Страница 46: ...Feather Duster mechanical installation consists mainly in the installation of the steel structure frame and the mounting of the exhaust air and compressed air supply hoses Refer to Assembly drawings on page 89 for details Robot position The robot must be positioned as shown on the following picture The flange surface of axis 6 must be horizontal and both axis 4 and 6 must be at 0 Figure 11 Robot i...

Страница 47: ...on fiber covers 45 3HAW050027150 Revision C Copyright 2013 1016 ABB All rights reserved 4 2 2 Carbon fiber covers General The covers are interchangeable carbon fiber panels fastened on the frame with 4 M8 screw bolts Figure 13 Carbon fiber cover ...

Страница 48: ...elivered before the design changes and for mounting the Feather Duster to robots delivered after the design change Procedure robots delivered before 2016 pendulum calibration only Steps Action Info IIIustration 1 Ensure that the robot s axis 4 and 6 are set at 0 2 Remove the original 6th axis calibration label 3 Loosen but do not remove the 6 M8 hexagon socket head cap screws at the upper end of 5...

Страница 49: ...016 ABB All rights reserved 4 Insert the upper half interface plate into the gap 4 Tighten the 6 screws Tightening torque 35Nm 5 Once the upper interface plate is tight install the lower interface plate the same way 6 Install the new calibration label Make sure that the label orientation is the same as the original Steps Action Info IIIustration ...

Страница 50: ...on mark of the robot 6th axis Pre tighten 2x M12x35 hexagon socket head cap screws Insert the Ø12mmx28 dowel pin to locate the steel frame 9 Tighten all 11 hexagon socket head cap screws M12x35 10 Assemble one half of the exhaust hose connector the one with the connector to the interface plate The other half shouldn t me assembled until all mechanical installation is complete Pay attention to the ...

Страница 51: ...ning disk following the instructions in the IRB 6700 manual 3HAC044266 chapter Replacing the turning disk 3 Install the 4 convert adapters onto robot s axis 5 Start with the convert adapter marked 1 on the illustrations CAUTION Proceed with one convert adapter at a time Do not remove more than 2 screws at a time Replace the original screws by 10mm longer screws IRB6700 175 IRB6700 205 Original scr...

Страница 52: ... in the robot manual 3HAC044266 Product manual IRB 6700 Chapter Replacing the turning disk 5 Install the V seal around the turning disk The lip of the V seal should be towards robot axis 5 and the bottom surface in the same plane of axis 6 surface as shown on the illustrations 6 On the tack off unit set the sealing guide 3HAW050024385 and the sealing rubber ring 3HAW050024389 on the steel plate St...

Страница 53: ...Feather Duster steel column which must be aligned with the 0 calibration mark of the robot 6th axis Pre tighten 2x M12x35 hexagon socket head cap screws Insert the Ø12mmx28 dowel pin to locate the steel frame 8 Tighten all 11 hexagon socket head cap screws M12x35 9 Assemble the half of the exhaust manifold with the connector to the convert adapters top and to the sealing guide 3HAW050024385 bottom...

Страница 54: ... flexible hoses and cables 3HAW050027150 Revision C 52 Copyright 2013 1016 ABB All rights reserved 4 2 4 Instructions for the connection of flexible hoses and cables Pneumatic system overview The pneumatic system is described in the diagram below Figure 14 pneumatic diagram ...

Страница 55: ...er The electrical cables are combined with the air tube within a protection flexible conduit Exhaust hose and conduit are fixed at different locations on the robot to minimize wearing during operation Figure 15 External pipe system Item Description Info Illustration A Exhaust hose Ø150mm L 10m B Air supply tube and electrical cables contained in the flexible protection conduit Ø36mm L 2 5m C Routi...

Страница 56: ...ion connectors to connect the inner and outer air tubes Figure 16 Hose connector The cables and air tube must be inserted in Ø29mm 1 2m long internal flexible conduit then routed in the Feather Duster as shown on the picture below The flexible conduit must be turned 1 times 1 2 540 around the steel column when the manipulator s 6th axis is set at 360 Figure 17 Internal routing Item Description Ite...

Страница 57: ...matic tube and the cable harness in the Ø29mm 1 2m long internal flexible conduit Route the conduit 1 and 1 2 turns 540 around the steel column 3 Connect the conduit to the junction box 4 Let the air tube go through the fitting on the other side of the junction box Connect the air tube to the quick connector on the side of the steels structure frame CAUTION Make sure the air is not supply is not b...

Страница 58: ...sary adjust the distance of the flexible conduit and the exhaust hose between clamps 7 Fasten the other half of the exhaust hose connector cover to the interface plate with 2x hexagon socket head M10 screws 8 If necessary adjust the orientation of the sealing guide so that the calibration label on the exhaust hose connector cover is aligned with the slot on the sealing guide Tighten the 10x hexago...

Страница 59: ...ht 2013 1016 ABB All rights reserved 4 3 Electrical installation Introduction The electrical system of the feather duster consists mainly in the process cabinet the deionization bars and the motor The feather duster can be controlled by the PLC or the robot IRC5 controller Figure 18 System scheme ...

Страница 60: ...50024279 in the appendix Process cabinet There are five Harting connectors on the process cabinet For details refer the wiring diagram of the process cabinet 3HAW050024286 in the appendix Figure 21 Layout of the Harting connectors below the process cabinet Transducer for the roller motor A SEW Movidrive MDX61B is used in the process cabinet to control the rotation speed of the roller Other boards ...

Страница 61: ...an 6 HsB screw type connection FD2 1 HAR 09 30 024 0301 Bulkhead mounting housing 1 HAR 09 33 024 2702 Female Connector Han 24E FD3 1 HAR 09 30 010 0301 Bulkhead mounting housing 2 HAR 09 14 012 3101 Module for female contacts 1 HAR 09 14 000 9950 Dummy module 1 HAR 09 14 010 0303 Frame for modules FD4 1 HAR 09 30 010 0301 Bulkhead mounting housing 1 HAR 09 14 012 3101 Module for female contacts 2...

Страница 62: ...Point must be set as shown below Steps Action 1 Remove all service tools and foreign objects from the robot and its working area 2 Install all safety equipment properly 3 Make sure all personnel are standing at a safe distance from the robot i e out of its reach behind safety fences etc 4 Pay special attention to the function of the part previously serviced Steps Action 1 Use the FTP software to c...

Страница 63: ...below shows the key pad main keys More details can be found in the SEW documentation Set a language for the Movidrive Set the language for the SEW Movidrive following these steps 1 Move up to the next menu item 4 Move down to the next menu item 2 Confirm entry 4 Change the menu display mode edit mode 3 Activate the context menu 6 Cancel or abort startup Steps Action 1 Press the key A list of langu...

Страница 64: ...ars Press the key or key to select PARAMETER SET 1 Confirm the setting by pressing the key Press the key to return to display mode The flashing cursor appears again Press he key to select the next parameter C22 MOTORS STARTUP PREPARE FOR STARTUP C00 STARTUP PARAMETER SET 1 PARAMETER SET 2 4 Select stand alone motor Press the key to select the next parameter C26 OPER MODE 1 C22 MOTORS SINGLE MOTOR ...

Страница 65: ...ED MAINS VLTG 400 000 12 Set NO RESPONSE Press the key to select the next parameter 835 RESP TF SIG NO RESPONSE DISPLAY ERROR 13 Start the calculation for the startup data by choosing YES The process lasts a few seconds C06 CALCULATION NO YES 14 The calculation is performed After calculation the next menu item appears automatically C06 SAVE NO YES 15 Set SAVE to YES The data motor parameters are c...

Страница 66: ...4 Installation and commissioning 4 4 2 Start up of the Feather Duster motor 3HAW050027150 Revision C 64 Copyright 2013 1016 ABB All rights reserved ...

Страница 67: ...well as more specific safety information that describe danger and safety risks when performing the procedures Read Safety on page 11 before performing any service work Precautions The precautions below should be observed before proceeding with the maintenance of the Feather Duster CAUTION Before any intervention on the mechanical and electrical components all power supplies to the Feather Duster a...

Страница 68: ... 2013 1016 ABB All rights reserved 5 2 Expected components lifetime General The expected lifetime of the components can vary greatly depending on how intensively the feather duster is run Item Maintenance Cables 1 000 000 cycles Belt Over 16 000h Roller Over 6 month Motor Over 10 years ...

Страница 69: ...e interval Maintenance More info Daily Check for faults Check for loose or damaged feathers Check for machine damage Weekly Clean the unit Weekly cleaning and inspection on page 68 Clean and adjust ion bars Check ionizing bars correct operation Check cables and flexible hoses for wear Check that all pneumatic connections are secure Ever 2500h Check the belt tension Check the bearing guides and bea...

Страница 70: ...bon fiber covers and use a brush to clean the vacuum the motor the hood the ionization bars and the support frame Alcohol may be used but with care Strong alcohol such as acetone etc should be avoided A high pressure cleaning device may be used but spraying directly on the Feather Duster robot should be avoided Ensure that the ionization bars are properly aligned Inspection Check for oil leaks Che...

Страница 71: ...ost through wear sharp edges and aging The roller is no longer effective and should be replaced when no more hairs can be seen at the feathers tips CAUTION When replacing feather roller care must be taken to ensure that the feathers are not damaged or contaminated Wash hands before installing feathers Keep all grease and oil away from feathers Keep the feather roller in its package until it is rea...

Страница 72: ...Action Info IIIustration 1 Loosen the nuts on both ends of the roller shaft 2 Extract the screw bolts Proceed on both sides simultaneously 3 Remove the roller shaft from the mechanical unit If available place it on the ABB feather roller support 3HAW050024260 See Special tools on page 81 4 Remove one locknut at the shaft s end and remove the feather disks ...

Страница 73: ...ion C Copyright 2013 1016 ABB All rights reserved 5 Stack 20 feather disks on the shaft Pay attention to the orientation of the disks See Correct feather rotation in Introduction on page 44 6 Tighten the locknut previously removed at the shaft s end Steps Action Info IIIustration ...

Страница 74: ...lacement 3HAW050027150 Revision C 72 Copyright 2013 1016 ABB All rights reserved 7 Fasten the shaft back into the frame Pay attention the shaft orientation the end with a keyway must but put in the matching slotted hub Steps Action Info IIIustration ...

Страница 75: ...r covers 2 Remove the tunnel cover on the motor side 3 Loosen the 4 nuts of the motor fixing flange to release the belt tension Remove the belt 4 Install the new belt and adjust the tension by moving the motor up or down The distance between the belt when you pinch it should be around 50 55mm When the tension is satisfying tighten the 4 nuts 5 Re assemble the tunnel cover and the carbon fiber cove...

Страница 76: ...AW050027150 Revision C 74 Copyright 2013 1016 ABB All rights reserved 5 4 4 Motor replacement Location Figure Location of the motor Procedure A Motor Steps Action Info IIIustration 1 Remove the two carbon fiber covers 2 Remove the motor cover ...

Страница 77: ...lectrical installation on page 57 4 Remove the tunnel cover on the motor side 5 Loosen the 4 nuts of the motor fixing flange to release the belt tension Remove the belt the shaft end cover and the pulley 6 Remove the key on the motor shaft and remove the shaft spacer 7 Remove the 4 nuts on the motor fixture flange and remove the motor Steps Action Info IIIustration ...

Страница 78: ...spacer on the motor axis 10 Install the motor on the support frame and pre tighten the 4 screws Install the shaft spacer the pulley and the shaft end cover 11 Install the belt and adjust the belt tension See Belt replacement on page 73 Connect the cable in the junction box See Electrical installation on page 57 12 Re assemble the tunnel cover the motor cover and the carbon fiber covers Steps Actio...

Страница 79: ...3HAW050027150 Revision C Copyright 2013 1016 ABB All rights reserved 6 Reference information 6 1 Introduction General This chapter includes general information complementing the more specific information in the different procedures in the manual ...

Страница 80: ...1016 ABB All rights reserved 6 2 Unit conversion Converter table Use the following table to convert units used in this manual Quantity Unit Length 1 m 3 28 ft 39 37 in Weight 1 kg 2 21 lb Pressure 1 bar 100 kPa 14 5 psi Force 1 N 0 738 lbf Moment 1 N m 0 738 lbf tn Volume 1 L 0 264 US gal ...

Страница 81: ...from the specified value is 10 NOTE Unless indicated otherwise the bolts used on or provided with the Feather Duster are of class 8 8 NOTE Unless indicated otherwise all bolts must be clean of oil or grease and tightened with a mild thread locker such as Loctite 243 Standard tightening torques The following table specifies the recommended standard tightening torques for hex screws and socket head ...

Страница 82: ...ered in the standard toolkit and defined in the table below This way the tools required are the sum of the standard toolkit and any tools listed in the instruction Contents standard toolkit Qty Tool 1 Set of spanners or ring open end spanner 8 22 mm 1 Hex keys Allen key 3 4 5 and 6 mm 1 Torque wrench 1 Ratchet head for torque wrench 1 4 1 Socket head cap 3mm 4mm 5mm 6mm 8mm and 10mm socket 1 4 bit...

Страница 83: ...s required during several of the service procedures The tools are also specified directly in concerned instructions in the Product manual Special tools available from ABB The following table specifies the special tools required during several of the service procedures The tools may be ordered separately and are also specified directly in concerned instructions in the Product manual Figure Feather ...

Страница 84: ...6 Reference information 6 5 Special tools 3HAW050027150 Revision C 82 Copyright 2013 1016 ABB All rights reserved ...

Страница 85: ... This chapter specifies all spare parts and replacement articles of the Feather Duster It is divided in 2 sections Mechanical spare parts Electrical parts and cables Some parts are available in several types depending on the Feather Duster configuration If you do not know what type of material is required for your Feather Duster contact ABB ...

Страница 86: ... part no Description Note A 2 3HAW050024263 Carbon fiber covers Symetrical part 2 covers per Feather Duster B 1 3HAW050024318 Safe edge sensor Item Qty ABB part no Description Note C 1 3HAW050024255 Shaft assembly The shaft assembly includes the roller shaft 3HAW050024258 the pulley 3HAW050024229 the bearing 3HAW050024218 and other accessories 1 3HAW050024258 Roller shaft ...

Страница 87: ...on Note E 1 3HAW050024220 Motor and gear 380VAC 50Hz The motor 3HAW050024221 is to be used only if the mains power supply type is 480VAC 60Hz and if the process cabinet is not equipped with a transfomer 3HAC037015 001 If the mains power supply type is 380VAC 50Hz or if the process cabinet is equipped with a transformer 3HAC037015 001 the motor 3HAW050024220 is to be used 3HAW050024221 Motor and ge...

Страница 88: ...7 004 Outer protection flexible conduit Ø 36mm Used from robot base to wrist Feather Duster Dresspack 1 3HAW050024240 001 Inner protection flexible conduit Ø 29mm Used from the robot wrist to the electrical junction box in the Feather Duster L 5 6 3HAW050046180 Exhaust pipe support 3HAW050046180 may be used as a replacement of 3HAW050024236 delivered with Feather Duster until 2015 and also as an a...

Страница 89: ...part reference no Note 1 3HAW050024312 Safety edge sensor relay 1 3HAW050024313 General relay 1 3HAW050024317 Safe edge controller 1 3HAW050024325 Brake resistor 1 3HAW050024294 010 Control cable from process cabinet to robot base 10m 1 3HAW050024294 015 Control cable from process cabinet to robot base 15m 1 3HAW050024279 Flexible control harness from robot base to junction box ...

Страница 90: ...7 Spare parts 7 3 Electrical spare parts 3HAW050027150 Revision C 88 Copyright 2013 1016 ABB All rights reserved ...

Страница 91: ...ing drawings 3HAW050024262 Tack off 3HAW050024252 Exhaust manifold assembly for robots delivered before 2016 3HAW050046230 Exhaust manifold assembly for robots delivered after 2016 3HAW050024255 Shaft assembly 3HAW050024373 IRB 6640 Feather duster dresspack 3HAW050024377 IRB 6700 175 and IRB6700 205 Feather duster dresspack 3HAW050024378 IRB 6700 200 Feather duster dresspack ...

Страница 92: ... Copyright 2013 1016 ABB All rights reserved ...

Страница 93: ...24263_Roller Cover 21 8x 3HAW050024275_Knurled Knob Screws 25 1x 3HAW050024318_Safe edge sensor C C Manifold 3HAW050046230 for NEW casting wrist D 1 2 5 1x 3HAW050024256_Ionized bar 5x Screw M6x12 ISO7380 2 5x Nut M6 DIN934 Two sides anti collision sensors 2x 3HAW050024263_Roller Cover 8x 3HAW050024275_Knurled Knob Screws 1x 3HAW050046183_Bracket_Anti collision sensor 1x 3HAW050024318_Safe edge se...

Страница 94: ...FOB 36 1 REIKU 4 3HAW050024390 Lable 304 1 3 3HAW050024385 Sealing guide Q235A 1 2 3HAW050024384 Exhaust Manifold Q235A 1 1 3HAW050024356 Exhaust Manifold Q235A 1 Item PartNo Description Mat Qty Remarks Exhaust manifold assembly F LEGELEUX 1 cm 1 5 Scale Designation Part sub assembly or Assembly Brut Threatment Material VISA Dpt R D Plant CNAUS Par Date 9 11 2015 fax 86 2161056905 tel 86 216129898...

Страница 95: ...ame Modifications Revisions Repere Item NO Indice Update 04 12 2016 King Jin Sub parts 3HAW050024385 and 3HAW050024389 are revised a A Exhaust manifold_IRB6700_New Casting F LEGELEUX 1 cm 1 5 Scale Designation Part sub assembly or Assembly Brut Threatment Material VISA Dpt R D Plant CNAUS Par Date 4 12 2016 fax 86 2161056905 tel 86 2161298980 Shanghai PRC 201319 Nanhui District No5 Lane 369 Engine...

Страница 96: ...Feather Brush removed B 01 05 2015 King Jin Sub parts revised C 05 26 2015 King Jin Sub part revised D 12 24 2015 King Jin Sub part 3HAW050024224 revised E Part Weight 5 23 kg PART SYMETRIC TO ID PART FIXED MOBILE Feather Duster Shaft assembly F LEGELEUX 1 cm 1 10 Scale Designation Part sub assembly or Assembly Brut Threatment Material VISA Dpt R D Plant CNAUS Par Date 12 24 2015 fax 86 2161056905...

Страница 97: ...g plate 2 4x Screw M6x16 DIN912 8 8 4x Washer M6 DIN9250 1x 3HAW050024379_Exhaust pipe support 4x Screw M6x20 DIN912 8 8 4x Washer M6 DIN9250 1x 3HAW050024366_Fixing plate 1 4x Screw M6x16 DIN912 8 8 4x Washer M6 DIN9250 1x 3HAW050024379_Exhaust pipe support 4x Screw M6x20 DIN912 8 8 4x Washer M6 DIN9250 1x 3HAW050024379_Exhaust pipe support 4x Screw M6x20 DIN912 8 8 4x Washer M6 DIN9250 1x 3HAW05...

Страница 98: ...amp 36mm 3x 3HAW050024276_Standard Protector 36mm 3x 3HAW050024277_Gripping Clamp Hose 52mm 6x Screw M8x12 DIN912 8 8 6x Washer M8 DIN9250 1x 3HAW050024367_Fixing Plate 2 4x Screw M6x16 DIN912 8 8 4x Washer M6 DIN9250 2x 3HAW050024239_Clamp 1x 3HAW050027152_Robot Cover Plate 1x 3HAW050024379_Exhaust pipe support 4x Screw M6x25 DIN912 8 8 4x Nut M6 DIN934 4x Washer M6 DIN9250 1264 1x 3HAW050024237_...

Страница 99: ...late 2x Screw M12x20 DIN912 8 8 2x Washer M12 DIN9250 DETAIL A SCALE 1 5 1x 3HAW050046161_Adapter Flange_6TH axi_IRB6700 1x 3HAW050046159_Joint Plate_IRB6700 200 260 Casting Pre 2016 option DETAIL B SCALE 1 2 1x 3HAW050046186_Adapter Flange 1x 3HAW050046301_Seal 11x Screw M12x35 12 9 DIN912 11x Washer M12 DIN9250 1x Pin 12x28 DIN7979D Casting Post 2016 option 4x 3HAW050046073_Convert Adapter_IRB67...

Страница 100: ... Copyright 2013 1016 ABB All rights reserved ...

Страница 101: ...50027150 Revision C Copyright 2013 1016 ABB All rights reserved 8 2 Wiring diagrams List This section contains the following diagrams 3HAW050024279 Flexible control harness 3HAW050024294 Floor control cable 3HAW050024286 EMU process cabinet ...

Страница 102: ...8 Appendix 8 2 Wiring diagrams 3HAW050027150 Revision C 100 Copyright 2013 1016 ABB All rights reserved ...

Страница 103: ...information contained therein Reproduction use or disclosure to third parties without express authority is srictly forbidden Copyright ABB 3HAW050024279 Approved Status Document no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 005 2012 6 1 Respsonsible Department RS BIW F26_ABB_Cover Document Number Number of pages Feather Duster FD5 Harness Robot Base to Arm 14 Project Discription 3HAW050024...

Страница 104: ...thority is srictly forbidden Copyright ABB 3HAW050024279 Approved Status Document no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 005 2012 6 1 Respsonsible Department RS BIW Technical Provisions Supplementary Document Doc Type Document Description TP 3HAB8053 1 Barcodes a c 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 7 2 1 8 9 3 10 4 5 11 12 6 R1 FD5 T...

Страница 105: ...ss authority is srictly forbidden Copyright ABB 3HAW050024279 Approved Status Document no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 005 2012 6 1 Respsonsible Department RS BIW Feature Motor Ionization bar Anti collision Rotation speed switch R2 FD5 junction box inside feather cover R1 FD5 Robot Base Connector PE 1 2 3 4 a 1 2 3 b 1 2 3 4 5 6 c PE PE 10 m W1 SH 1 Y G 2 3 10 m W3 3 6 1 4 5 ...

Страница 106: ... no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 005 2012 6 1 Respsonsible Department RS BIW F09_002_ABB Cable diagram Page column Target designation from conductor Target designation to Connection point cable type no of conductors function text function text cross section Length Page column function text Cable name Connection point W1 1 5 10 4G Igus CF140 15 04 UL 1 1 1 R1 FD5 a R2 FD5 XP1 ...

Страница 107: ...den Copyright ABB 3HAW050024279 Approved Status Document no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 005 2012 6 1 Respsonsible Department RS BIW F09_002_ABB Cable diagram Page column Target designation from conductor Target designation to Connection point cable type no of conductors function text function text cross section Length Page column function text Cable name Connection point W2 ...

Страница 108: ...Date A Stapelberg 2012 6 1 N Cao 2013 9 18 005 2012 6 1 Respsonsible Department RS BIW F09_002_ABB Cable diagram Page column Target designation from conductor Target designation to Connection point cable type no of conductors function text function text cross section Length Page column function text Cable name Connection point W3 0 75 10 7G Igus CF130 07 07 UL 1 8 1 R1 FD5 c R2 FD5 XP1 3 4 3 4 2 9...

Страница 109: ...050024279 Approved Status Document no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 005 2012 6 1 Respsonsible Department RS BIW F09_002_ABB Cable diagram Page column Target designation from conductor Target designation to Connection point cable type no of conductors function text function text cross section Length Page column function text Cable name Connection point W4 1 5 1 8 4G Igus CF140 ...

Страница 110: ......

Страница 111: ...rmation contained therein Reproduction use or disclosure to third parties without express authority is srictly forbidden Copyright ABB 3HAW050024294 XXX Approved Status Document no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 003 2012 6 1 Respsonsible Department RS BIW F26_ABB_Cover Document Number Number of pages Feather Duster FD5 Harness Cabinet to Robot Base 10 Project Discription 3HAW05...

Страница 112: ... Status Document no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 003 2012 6 1 Respsonsible Department RS BIW Technical Provisions TP 3HAB8053 1 Barcodes Technical Provisions Supplementary Document Doc Type Document Description TP 3HAB8053 1 Barcodes R1 FD5 SAP NUMBER Length 3HAW050024294 010 10M 3HAW050024294 015 15M C A a c 1 2 3 4 5 8 9 1 0 FD5 a c 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...

Страница 113: ...isclosure to third parties without express authority is srictly forbidden Copyright ABB 3HAW050024294 XXX Approved Status Document no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 003 2012 6 1 Respsonsible Department RS BIW Cabinet Connector Robot Base Feature Motor Ionization bar Anti collision Rotation speed switch FD5 R1 FD5 PE W1 SH 1 Y G 2 3 W3 3 6 1 4 5 2 1 2 3 4 1 2 3 1 2 3 4 5 6 1 2 3...

Страница 114: ...HAW050024294 XXX Approved Status Document no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 003 2012 6 1 Respsonsible Department RS BIW F09_002_ABB Cable diagram Page column Target designation from conductor Target designation to Connection point cable type no of conductors function text function text cross section Length Page column function text Cable name Connection point W1 1 5 4G Igus CF1...

Страница 115: ...ly forbidden Copyright ABB 3HAW050024294 XXX Approved Status Document no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 003 2012 6 1 Respsonsible Department RS BIW F09_002_ABB Cable diagram Page column Target designation from conductor Target designation to Connection point cable type no of conductors function text function text cross section Length Page column function text Cable name Connect...

Страница 116: ...tus Document no Rev Ind Date A Stapelberg 2012 6 1 N Cao 2013 9 18 003 2012 6 1 Respsonsible Department RS BIW F09_002_ABB Cable diagram Page column Target designation from conductor Target designation to Connection point cable type no of conductors function text function text cross section Length Page column function text Cable name Connection point W3 0 75 7G Igus CF130 07 07 UL 1 1 1 FD5 c R1 F...

Страница 117: ...rmation contained therein Reproduction use or disclosure to third parties without express authority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F26_ABB_Cover Document Number Number of pages Feather Duster EMU Process Cabinet 46 Project Discription 3HAW050024286 XXX Revision 014 ...

Страница 118: ... no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 CABINET WIRING COLOUR L1 black L2 black L3 black N light blue PE yellow green control voltage 230VAC red control voltage 230VAC white control voltage 24VDC blue control voltage 24VDC blue external voltage orange Main Power VOLTAGE Main Voltage 3X400V N PE EU CN 3X480V N PE US Control voltage 230VAC Control voltage 24V...

Страница 119: ...ight ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 FeatherDuster Cabinet Compress Air Input FD1 AC Power Supply FD2 Interface FD3 Air Treatment Control Compressed Air FD5 Floor Harness FD4 Floor Harness Vacuum Ventilator Vacuum Pressure Switch Feather Duster Air Treatment Unit Mounting On Cabinet Option Roller Motor G...

Страница 120: ... 1 2 3 4 5 6 7 8 9 FeatherDuster Cabinet Cover 3HAW050059714 Cover 3x 3HAW050059700 Adaptor Plate 3X 3HAW050059705 Cover Current Meter 50 00 Pnumatic TreatMent Unit Feather Duster Connection Layout Detail Plate ABB 3HAC024694 001 IRC5 Cabinet FD1 FD2 FD3 FD4 FD5 Pressure Sensor Main Valve Attention FD1 Male Connector installed FD1 MainPower Supply Input 400 480VAC FD2 FeatherDuster Signal Interfac...

Страница 121: ...dden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 3x Rail L 350 2X Cable duct W40XD80 L 310 2X Cable duct W40XD80 L 440 1X Cable duct W40XD80 L 360 50 440 F1 F5 F2 F4 F6 F7 F8 F9 F10 K2 K3 K4 K5 K6 K1 U1 V2 XMP XAC XDC X1 XS T1 30 40 120 40 150 175 165 60 Transformer Back of Cabinet Installation Plate ATTEN...

Страница 122: ...FD1 MAIN POWER SUPPLY FD1 S 1 P 1 2 3 4 5 2 3 4 5 1 2 3 4 5 6 F5 ABB S203P C3 M2 U1 V1 W1 PE 3 M V1 0 55kW FD5 A 1 2 3 4 FD5 a 1 CB Networks Board PE XP1 1 2 3 4 PE PE 2 3 4 XMP 1 2 3 4 3HAW050024294 XXX 12 2 13 1 14 1 W5 12 2 13 1 14 1 W51 R1_FD5 PS U V W N PE Option Harness 3HAW050024352 W1 PE U motor 4 X2 V 5 W 6 L1 power supply 1 X1 L2 2 L3 3 PE DGND safe stop 1 X17 VO24 2 SOV24 3 SVI24 4 DI00...

Страница 123: ...BIW 1 2 3 4 5 6 7 8 9 Option 1 480V Main power Input For US Option 2 400V Main power Input For EU CN ATTENTION Confirm the Cabinet Power Supply Voltage Main Voltage is 400V EU CN Connect XP2 T2 To XS T1 Main Voltage is 480V US Connect XP2 T1 To XS T1 Trnsformer Connection US 480V Voltage Connect Input 480V IN Connect Output 230V and 0V PE PE T1 Transformer 480V U1 IN OUT 230V U2 0V 0V XAC 1 2 F9 F...

Страница 124: ... 8 9 Ionization bar for car body Cabinet Ventilate Fan Ionization bar for feather K1 K2 Current high alarm Current Low alarm Cabinet DC Power 直流电源 G1 E A1 Current Meter IN IN HI IN LO PE F2 IN 1 2 3 4 F4 FD5 B IONI1 E IONI2 E 1 FD5 b 1 1NO 1N 2NO 2N 2 3 2 3 13 14 K1 13 7 43 44 1 2 PE M1 1 M PE XP1 5 6 7 L N V2 220VAC 24VDC PE XDC 1 2 A B E 10 6 W5 10 6 W51 R1_FD5 1 2 3 4 F6 12 2 D 12 2 A 12 3 A 12...

Страница 125: ...r Rotate detection Sensor 0V DC 24V DC Compress Air Sensor ON 24V DC Vacuum Sensor ON DO Ionizion Bar Power ON R1 1_D257Q_EN DO Compress Air On BR BU BK S3 1 3 2 A2 A1 K1 13 14 12 2 43 44 12 2 WK1 WK2 11 14 K5 14 5 11 14 K6 14 8 XP1 11 12 FD5 C 4 5 9 9 10 10 11 11 12 12 13 13 14 14 15 15 17 17 16 16 18 18 FD5 c 4 5 13 6 6 X1 1 41 44 41 44 11 14 K3 14 3 11 14 K4 14 3 5 5 6 6 8 8 7 7 FD2 S 1 FD2 P 1...

Страница 126: ...PRESSURE SWITCH OF COMPRESSED AIR VACUUM SWITCH COMPRESSED AIR VALVE U1 Safety Controller A1 A2 11 A3 A4 S12 1 3 2 S22 A2 A1 K3 14 11 13 4 44 41 13 4 U2 A2 A1 K4 14 11 13 4 44 41 13 4 14 XP1 8 9 10 FD5 C 1 2 3 FD5 c 1 2 3 3 2 1 A2 A1 K5 14 11 13 5 A2 A1 K6 14 11 13 6 PS 2 1 3 P S5 2 1 3 P 1 FD4 a 1 2 2 PE PE PE 11 14 K2 13 8 S4 FD3 A 1 FD3 a 1 2 2 3 3 PE 3 3 PE B 7 FD3 b 7 9 9 8 8 10 6 W51 R1_FD5 ...

Страница 127: ... disclosure to third parties without express authority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 Cable type Target designation Connection point Terminal Jumper Page column Cable name Strip F13_001 Cable name Terminal diagram Connection point Function text Target designation Cable typ...

Страница 128: ...sclosure to third parties without express authority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 Cable type Target designation Connection point Terminal Jumper Page column Cable name Strip F13_001 Cable name Terminal diagram Connection point Function text Target designation Cable type X...

Страница 129: ...d parties without express authority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 Cable type Target designation Connection point Terminal Jumper Page column Cable name Strip F13_001 Cable name Terminal diagram Connection point Function text Target designation Cable type XAC F6 5 XS T1 1 ...

Страница 130: ...3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 Cable type Target designation Connection point Terminal Jumper Page column Cable name Strip F13_001 Cable name Terminal diagram Connection point Function text Target designation Cable type XDC FD4 A 2 F7 1 1 12 7 K2 11 FD3 B 7 U1 14 U1 A1 FD2 S 17 FD2 S 15 FD5 C 4 1 12 7 1 12 ...

Страница 131: ...y forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 Cable type Target designation Connection point Terminal Jumper Page column Cable name Strip F13_001 Cable name Terminal diagram Connection point Function text Target designation Cable type XMP F5 2 F1 5 1 10 3 XS T1 1 F5 4 F1 3 2 10 3 XS T1 2 F5 6 F1 ...

Страница 132: ...Department RS BIW 1 2 3 4 5 6 7 8 9 Cable type Target designation Connection point Terminal Jumper Page column Cable name Strip F13_001 Cable name Terminal diagram Connection point Function text Target designation Cable type XP1 W51 Roller motor control way fieldbus M2 R1_FD5 U1 1 10 6 M2 R1_FD5 V1 2 10 6 M2 R1_FD5 W1 3 10 6 M2 R1_FD5 PE 4 10 7 G1 R1_FD5 5 12 4 G1 R1_FD5 6 12 4 G1 E R1_FD5 7 12 5 ...

Страница 133: ...t express authority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection...

Страница 134: ...s authority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection point F...

Страница 135: ...e column Cable name Cable name Connection point Function text Target designation Cable type Device connection point FD2 P W2 3HAW050024351 24V DC IRC_FD2 1 1 13 3 Ionization Bar Current High Alarm IRC_FD2 2 2 13 3 24V DC IRC_FD2 3 3 13 3 Ionization Bar Current Low Alarm IRC_FD2 4 4 13 3 24V DC IRC_FD2 5 5 13 4 Anti Coillsion Sensor Alarm1 IRC_FD2 6 6 13 4 24V DC IRC_FD2 7 7 13 4 Anti Coillsion Sen...

Страница 136: ...e Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection point FD2 S 24V DC 1NO A1 1 13 3 Ionization Bar Current High Alarm 1N A1 2 13 3 24V DC 2NO A1 3 13 3 Ionization Bar Current Low Alarm 2N A1 4 13 3 24V DC 14 K4 5 13 4 Anti Coillsion Sensor Alarm1 11 K3 6 13 4 24V DC 44 K4 7 13 4 Anti Coillsio...

Страница 137: ...out express authority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connecti...

Страница 138: ...press authority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection poi...

Страница 139: ...hority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection point FD3 a ...

Страница 140: ...y is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection point FD3 b W3 3H...

Страница 141: ...ress authority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection poin...

Страница 142: ...arties without express authority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Devi...

Страница 143: ...y forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection point FD5 C ANTI COLLISION S...

Страница 144: ...ictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection point FD5 a W5 3HAW05002...

Страница 145: ... express authority is srictly forbidden Copyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection ...

Страница 146: ...opyright ABB 3HAW050024286 XXX Approved Status Document no Rev Ind Date 12 17 2015 014 Respsonsible Department RS BIW 1 2 3 4 5 6 7 8 9 F22_001 Strip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection point FD5 c W5 3HAW050024294 XXX ANTI COL...

Страница 147: ...rip designation Plug designation Plug diagram Cable type Target designation Connection point Jumper Page column Cable name Cable name Connection point Function text Target designation Cable type Device connection point IRC_FD2 24V DC 1 13 3 Ionization Bar Current High Alarm 2 13 3 24V DC 3 13 3 Ionization Bar Current Low Alarm 4 13 3 24V DC 5 13 4 Anti Coillsion Sensor Alarm1 6 13 4 24V DC 7 13 4 ...

Страница 148: ... Copyright 2013 1016 ABB All rights reserved ...

Страница 149: ......

Страница 150: ...3HAW050027150 Rev C en Contact us ABB Engineering Shanghai Ltd N 4528 Kangxin Highway Pudong New District Shanghai 201319 P R CHINA Telephone 86 0 21 6105 6666 www abb com ...

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