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12

INS/ANAINST/007-EN Rev. B

| Endura AZ40 | Sensor assembly | Orifice and seals kit

8.4  Cleaning / Replacing sensor assembly aspirator

Referring to Fig. 8.5:
1.

Place the sensor assembly on a clean flat surface with the 
flange studs pointing up.

2.

Use an open-ended 

7

/

8

 in. spanner (wrench) to unscrew 

and remove aspirator 

A

. Withdraw the aspirator, nozzle 

B

 and gasket 

C

 from flange block 

D

.

3.

Examine the aspirator and nozzle for blockages. Remove 
any gasket material from the aspirator assembly. Remove 
any contamination with an air hose.

4.

If aspirator 

A

 and nozzle 

B

 cannot be cleaned discard 

them and fit a new aspirator and nozzle at step 7 onwards.

5.

Clean the aspirator flange counter-bore and flange local 
surfaces thoroughly. Ensure no gasket particles fall into the 
passage ways.

6.

Fit a new gasket 

C

 in the aspirator flange counter-bore, 

centre it and ensure it is seated correctly.

7.

Fit the nozzle 

B

 into the aspirator 

A

, ensuring it is 

seated correctly.

8.

Apply a light coating of an anti-seize compound (suitable 
for temperatures up to 200 °C [392 °F]) to the threaded 
portion 

E

 of the aspirator.

9.

insert the new or cleaned aspirator /nozzle assembly 
into the aspirator chamber and tighten to a torque of 
28 ±2 in.-lbs (3.16 Nm) using a 

7

/

8

 in.spanner (wrench).

WARNING – Bodily injury 

– Do not use compressed air for any other 

purpose than that for which it is provided

– Never direct a stream of compressed air 

towards your body or the body of any other 
person

– When handling / connecting compressed air 

lines:

– The correct safety procedures must be 

observed

– Suitable PPE (goggles / gloves / overalls) must 

be worn

CAUTION – Damage to equipment 

Do not drill chamber out or scratch inner surfaces 
as damage to any of the internal faces will affect 
aspirator performance.

IMPORTANT (NOTE) 

Dispose of the old aspirator / nozzle / gasket in 
accordance with the guidelines contained in 
Operating instruction OI/AZ40-EN.

CAUTION – Damage to equipment 

Do not overtighten.

Содержание Endura AZ40

Страница 1: ...nd 8 4 pages 4 4 6 and 12 Replacing sensor assembly flow disk Sections 4 5 6 and 8 5 pages 4 4 6 and 14 Kit contains Orifices gaskets seals This publication Tools required Transmitter door key supplie...

Страница 2: ...contain fibrous material that can be a health hazard if airborne The material predominantly aluminosilicate refractory fibres CAS 142844 00 6 Refractory ceramic fibres RCF are classified as Category 1...

Страница 3: ...sensor probe assembly must be mounted in accordance with the information supplied in Operating instruction OI AZ40 EN Suitable lifting equipment must be available when installing removing the sensor...

Страница 4: ...the sensor air and test gas supplies at the process Referring to Fig 5 2 1 Disconnect air line B and test gas line C at sensor D DANGER Serious damage to health risk to life The transmitter must be i...

Страница 5: ...embly B to mounting flange C Set items aside for re use 2 Carefully remove the sensor assembly and the attached probe including filter assembly from the process 3 Temporarily cover process opening unt...

Страница 6: ...s kit component locations Fig 6 1 Orifice and seals kit component locations on sensor assembly Key A CO orifice see Section 7 page 7 B O2 orifice see Section 7 page 7 C CO heater block gaskets see Sec...

Страница 7: ...a 1 4 in allen key wrench to secure CO orifice pipe plug A in place in the CO orifice chamber 9 Use a 5 32 in allen key wrench to secure O2 orifice D 1 notch in head in place in the O2 orifice chambe...

Страница 8: ...flat bladed screwdriver to unscrew 4 captive cover retaining screws A and remove cover B Retain cover for re use 2 Use a medium flat bladed screwdriver to unscrew 2 captive cover retaining screws C an...

Страница 9: ...crewdriver to depress the spring connector in each terminal and withdraw the wires from the terminal housing 3 Unscrew O2 sensor A from manifold block B using a 7 8 in spanner wrench and withdraw the...

Страница 10: ...th attached washer K 14 Re fit COe block insulation A in the reverse order of removal 15 Apply a light coating of an anti seize compound suitable for temperatures up to 200 C 392 F to sensor clamp pla...

Страница 11: ...Endura AZ40 Sensor assembly Orifice and seals kit INS ANAINST 007 EN Rev B 11 Fig 8 4 Replacing sensor assembly gaskets...

Страница 12: ...ted correctly 7 Fit the nozzle B into the aspirator A ensuring it is seated correctly 8 Apply a light coating of an anti seize compound suitable for temperatures up to 200 C 392 F to the threaded port...

Страница 13: ...Referring to Fig 8 6 If a recommended 2 stage filtration system A is fitted in the instrument air line replace the filters in accordance with manufacturers instructions Fig 8 5 Replacing Cleaning sen...

Страница 14: ...rner of the flow disk assembly J with the upper right hand corner Ensure screw holes are aligned correctly 11 Apply a light coating of anti seize compound suitable for temperatures up to 200 C 392 F t...

Страница 15: ...Endura AZ40 Sensor assembly Orifice and seals kit INS ANAINST 007 EN Rev B 15 Fig 8 7 Replacing sensor assembly flow disk...

Страница 16: ...ts in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without...

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