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Endura AZ40 | Sensor assembly | Orifice and seals kit |

INS/ANAINST/007-EN Rev. B

7

7  Cleaning / Replacing CO and O

2

 

orifices

Referring to Fig. 7.1.
1.

Use a 

1

/

4

 in. allen key (wrench) to loosen and remove CO 

orifice pipe plug 

A

. Retain for re-use.

2.

Use a 

5

/

32

 in. allen key (wrench) to loosen and remove CO 

orifice 

B

. The CO orifice has 2 notches in the head.

3.

Use a 

1

/

4

 in. allen key (wrench) to loosen and remove O

2

 

orifice pipe plug 

C

. Retain for re-use.

4.

Use a 

5

/

32

 in. allen key (wrench) to loosen and remove O

2

 

orifice 

D

. The O

2

 orifice has 1 notch in the head.

5.

Carefully clean any blockages or debris from both orifice 
holes using a low pressure air hose. 

If the blockage cannot be cleared, renew both orifices.

6.

Apply a small amount of anti-seize compound to the thread 
of each orifice (

B

 and 

D

) and each pipe plug (

A

 and 

C

). 

7.

Use a 

5

/

32

 in. allen key (wrench) to secure CO orifice 

B

 

(2 notches in head) in place in the CO orifice chamber.

8.

Use a 

1

/

4

 in. allen key (wrench) to secure CO orifice pipe 

plug 

A

 in place in the CO orifice chamber.

9.

Use a 

5

/

32

 in. allen key (wrench) to secure O

2

 orifice 

D

 

(1 notch in head) in place in the O

2

 orifice chamber.

10. Use a 

1

/

4

 in. allen key (wrench) to secure O

2

 orifice pipe 

plug 

C

 in place in the CO orifice chamber.

11. Prepare the sensor assembly for operation by reversing 

the shutdown / isolation procedure – refer to Section 4, 
page 4.

12. Refer to Operating instruction OI/AZ40-EN to restore the 

analyzer to full operational condition.

WARNING – Bodily injury 

– Do not use compressed air for any other 

purpose than that for which it is provided.

– Never direct a stream of compressed air 

towards your body or the body of any other 
person.

– When handling / connecting compressed air 

lines the correct safety procedures must be 
observed.

CAUTION – Damage to equipment 

Do not drill chamber out or scratch inner surfaces 
as damage to any of the internal faces affects 
aspirator performance.

CAUTION – Damage to equipment 

Do not allow anti-seize compound to contaminate 
the manifold surfaces or enter orifice holes.

Fig.  7.1  Cleaning / Replacing the orifices

Содержание Endura AZ40

Страница 1: ...nd 8 4 pages 4 4 6 and 12 Replacing sensor assembly flow disk Sections 4 5 6 and 8 5 pages 4 4 6 and 14 Kit contains Orifices gaskets seals This publication Tools required Transmitter door key supplie...

Страница 2: ...contain fibrous material that can be a health hazard if airborne The material predominantly aluminosilicate refractory fibres CAS 142844 00 6 Refractory ceramic fibres RCF are classified as Category 1...

Страница 3: ...sensor probe assembly must be mounted in accordance with the information supplied in Operating instruction OI AZ40 EN Suitable lifting equipment must be available when installing removing the sensor...

Страница 4: ...the sensor air and test gas supplies at the process Referring to Fig 5 2 1 Disconnect air line B and test gas line C at sensor D DANGER Serious damage to health risk to life The transmitter must be i...

Страница 5: ...embly B to mounting flange C Set items aside for re use 2 Carefully remove the sensor assembly and the attached probe including filter assembly from the process 3 Temporarily cover process opening unt...

Страница 6: ...s kit component locations Fig 6 1 Orifice and seals kit component locations on sensor assembly Key A CO orifice see Section 7 page 7 B O2 orifice see Section 7 page 7 C CO heater block gaskets see Sec...

Страница 7: ...a 1 4 in allen key wrench to secure CO orifice pipe plug A in place in the CO orifice chamber 9 Use a 5 32 in allen key wrench to secure O2 orifice D 1 notch in head in place in the O2 orifice chambe...

Страница 8: ...flat bladed screwdriver to unscrew 4 captive cover retaining screws A and remove cover B Retain cover for re use 2 Use a medium flat bladed screwdriver to unscrew 2 captive cover retaining screws C an...

Страница 9: ...crewdriver to depress the spring connector in each terminal and withdraw the wires from the terminal housing 3 Unscrew O2 sensor A from manifold block B using a 7 8 in spanner wrench and withdraw the...

Страница 10: ...th attached washer K 14 Re fit COe block insulation A in the reverse order of removal 15 Apply a light coating of an anti seize compound suitable for temperatures up to 200 C 392 F to sensor clamp pla...

Страница 11: ...Endura AZ40 Sensor assembly Orifice and seals kit INS ANAINST 007 EN Rev B 11 Fig 8 4 Replacing sensor assembly gaskets...

Страница 12: ...ted correctly 7 Fit the nozzle B into the aspirator A ensuring it is seated correctly 8 Apply a light coating of an anti seize compound suitable for temperatures up to 200 C 392 F to the threaded port...

Страница 13: ...Referring to Fig 8 6 If a recommended 2 stage filtration system A is fitted in the instrument air line replace the filters in accordance with manufacturers instructions Fig 8 5 Replacing Cleaning sen...

Страница 14: ...rner of the flow disk assembly J with the upper right hand corner Ensure screw holes are aligned correctly 11 Apply a light coating of anti seize compound suitable for temperatures up to 200 C 392 F t...

Страница 15: ...Endura AZ40 Sensor assembly Orifice and seals kit INS ANAINST 007 EN Rev B 15 Fig 8 7 Replacing sensor assembly flow disk...

Страница 16: ...ts in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without...

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