background image

8

INS/ANAINST/007-EN Rev. B

| Endura AZ40 | Sensor assembly | Orifice and seals kit

8  Replacing sensor assembly gaskets, 
flow disk and replacing / cleaning the 
aspirator

8.1  Removing the probe, exhaust filter, adaptor flange 

(if fitted) from the sensor

Referring to Fig. 8.1:
1.

If a flange adaptor 

A

 is fitted, use a 10 in. adjustable 

spanner (wrench) to loosen and remove flange mounting 
nuts and washers 

B

 and remove flange.

2.

Unscrew probe / filter 

C

 and remove from manifold 

D

.

3.

Remove exhaust filter 

E

 from aspirator 

F

 using an 

open-ended 

7

/

8

 in. spanner (wrench).

4.

Perform the required replacement / cleaning procedures by 
referring to the following sections:
— Replacing sensor assembly gaskets: see section 8.2 to 

remove covers, then section 8.3, page 9

— Replacing / cleaning sensor assembly aspirator: see 

section 8.4, page 12

— Replacing sensor assembly flow disk: see section 8.2 to 

remove covers, then section 8.5, page 14

8.2  Removing / Replacing sensor covers

8.2.1  Removing the sensor covers

Referring to Fig. 8.2:
1.

Use a medium flat-bladed screwdriver to unscrew 4 
(captive) cover retaining screws 

A

 and remove cover 

B

Retain cover for re-use.

2.

Use a medium flat-bladed screwdriver to unscrew 2 
(captive) cover retaining screws 

C

 and remove cover 

D

.Retain cover for re-use.

8.2.2  Refitting the sensor covers

Referring to Fig. 8.2:
1.

Apply a light coating of anti-seize compound (suitable for 
temperatures up to 200 °C [392 °F]) to the threads of 
sensor cover mounting screws 

A

 and 

C

.

2.

Refit covers in the reverse order of removal – refer to 
Section 8.2.1 (above).

3.

Refit the probe / filter assembly in the reverse order of 
removal – refer to Section 8.1 (above).

4.

Prepare the sensor assembly for operation by reversing the 
sensor shutdown / removal procedure at the process – 
refer to Section 4, page 4.

5.

Refer to Operating instruction OI/AZ40-EN to restore the 
analyzer to full operational condition.

Fig. 8.1 Removing the probe, exhaust filter, adaptor flange from the sensor

IMPORTANT (NOTE) 

Check the seals fitted to each cover. If they need 
replacing or seals have bonded to the mating 
surfaces of the sensor assembly, replace them. 
Refer to Instruction 

INS/ANAINST/010-EN for the 

sensor cover seals replacement procedure.

Fig.  8.2  Removing the sensor covers

Содержание Endura AZ40

Страница 1: ...nd 8 4 pages 4 4 6 and 12 Replacing sensor assembly flow disk Sections 4 5 6 and 8 5 pages 4 4 6 and 14 Kit contains Orifices gaskets seals This publication Tools required Transmitter door key supplie...

Страница 2: ...contain fibrous material that can be a health hazard if airborne The material predominantly aluminosilicate refractory fibres CAS 142844 00 6 Refractory ceramic fibres RCF are classified as Category 1...

Страница 3: ...sensor probe assembly must be mounted in accordance with the information supplied in Operating instruction OI AZ40 EN Suitable lifting equipment must be available when installing removing the sensor...

Страница 4: ...the sensor air and test gas supplies at the process Referring to Fig 5 2 1 Disconnect air line B and test gas line C at sensor D DANGER Serious damage to health risk to life The transmitter must be i...

Страница 5: ...embly B to mounting flange C Set items aside for re use 2 Carefully remove the sensor assembly and the attached probe including filter assembly from the process 3 Temporarily cover process opening unt...

Страница 6: ...s kit component locations Fig 6 1 Orifice and seals kit component locations on sensor assembly Key A CO orifice see Section 7 page 7 B O2 orifice see Section 7 page 7 C CO heater block gaskets see Sec...

Страница 7: ...a 1 4 in allen key wrench to secure CO orifice pipe plug A in place in the CO orifice chamber 9 Use a 5 32 in allen key wrench to secure O2 orifice D 1 notch in head in place in the O2 orifice chambe...

Страница 8: ...flat bladed screwdriver to unscrew 4 captive cover retaining screws A and remove cover B Retain cover for re use 2 Use a medium flat bladed screwdriver to unscrew 2 captive cover retaining screws C an...

Страница 9: ...crewdriver to depress the spring connector in each terminal and withdraw the wires from the terminal housing 3 Unscrew O2 sensor A from manifold block B using a 7 8 in spanner wrench and withdraw the...

Страница 10: ...th attached washer K 14 Re fit COe block insulation A in the reverse order of removal 15 Apply a light coating of an anti seize compound suitable for temperatures up to 200 C 392 F to sensor clamp pla...

Страница 11: ...Endura AZ40 Sensor assembly Orifice and seals kit INS ANAINST 007 EN Rev B 11 Fig 8 4 Replacing sensor assembly gaskets...

Страница 12: ...ted correctly 7 Fit the nozzle B into the aspirator A ensuring it is seated correctly 8 Apply a light coating of an anti seize compound suitable for temperatures up to 200 C 392 F to the threaded port...

Страница 13: ...Referring to Fig 8 6 If a recommended 2 stage filtration system A is fitted in the instrument air line replace the filters in accordance with manufacturers instructions Fig 8 5 Replacing Cleaning sen...

Страница 14: ...rner of the flow disk assembly J with the upper right hand corner Ensure screw holes are aligned correctly 11 Apply a light coating of anti seize compound suitable for temperatures up to 200 C 392 F t...

Страница 15: ...Endura AZ40 Sensor assembly Orifice and seals kit INS ANAINST 007 EN Rev B 15 Fig 8 7 Replacing sensor assembly flow disk...

Страница 16: ...ts in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without...

Отзывы: