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INS/ANAINST/007-EN Rev. B

| Endura AZ40 | Sensor assembly | Orifice and seals kit

3  Health & Safety

3.1 Safety precautions

Be sure to read, understand and follow the instructions 
contained within this document before and during use of the 
equipment. Failure to do so could result in bodily harm or 
damage to the equipment.

3.2  Potential safety hazards

3.2.1  Process conditions and requirements

3.2.2  Endura AZ40 sensor – fibrous material in probe 

assembly

3.2.3  Endura AZ40 sensor / probe – installation to 

pressurized process

WARNING – Bodily injury 

Installation, operation, 

maintenance and servicing must be performed:
— by suitably trained personnel only
— in accordance with the information provided in 

this document

— in accordance with relevant local regulations

WARNING – Bodily injury 

Environmental conditions

— High air / equipment / structure temperatures, poor 

air quality and adverse environmental conditions 
may be present when the process is running.

— It is recommended that the process is shut down 

before performing these procedures.

— The process must be cool enough to enable 

shutdown, disconnection and removal of the sensor 
in a safe manner and in accordance with relevant 
local regulations.

— Appropriate PPE, including mask and goggles must 

be worn when preparing the process for these 
procedures.

WARNING – Serious damage to health 

Fibrous material

— The sensor and probe assemblies (standard and 

high temperature versions) contain fibrous material 
that can be a health hazard if airborne.

— The material, predominantly – aluminosilicate 

refractory fibres, CAS 142844-00-6. Refractory 
ceramic fibres (RCF) are classified as:
– Category 1B carcinogen under regulation (EC) 

No 1272/2008 – the classification, labelling and 
packaging regulations.

– Category 2B carcinogen by inhalation by The 

International Agency for Research on Cancer 
(IARC). 

— When removing the sensor cover and subsequent 

maintenance activities, exposure to the airborne 
fibres could occur. ABB have conducted air 
sampling assessments within the breathing zone of 
the operator and have identified that an exposure 
limit of 1 fibre / cubic centimetre is unlikely to occur.

— Exposure to any carcinogen must be kept as low as 

reasonably practicable.

— Appropriate PPE defined below, must be 

worn when working with probe assemblies 
(all installation, replacement, maintenance 
procedures):
– A face fit tested, half mask conforming to EN140 

(or equivalent) with a level 3 particulate filter 
conforming to EN 143 (or equivalent).

– Disposable protective coveralls in accordance 

with Type 5 ISO 13982-1:2004 (or equivalent).

– Goggles and gloves.

DANGER – Serious damage to health / risk to life

Pressurized equipment – do not install / remove / 

the sensor / probe if the process is at positive 

pressure

Installation, operation, maintenance and servicing of 
pressurized equipment must be performed:
— by suitably trained personnel only
— in accordance with the information provided in this  

document

— in accordance with relevant local regulations
— when process conditions are suitable to allow 

enough to enable installation / maintenance

Содержание Endura AZ40

Страница 1: ...nd 8 4 pages 4 4 6 and 12 Replacing sensor assembly flow disk Sections 4 5 6 and 8 5 pages 4 4 6 and 14 Kit contains Orifices gaskets seals This publication Tools required Transmitter door key supplie...

Страница 2: ...contain fibrous material that can be a health hazard if airborne The material predominantly aluminosilicate refractory fibres CAS 142844 00 6 Refractory ceramic fibres RCF are classified as Category 1...

Страница 3: ...sensor probe assembly must be mounted in accordance with the information supplied in Operating instruction OI AZ40 EN Suitable lifting equipment must be available when installing removing the sensor...

Страница 4: ...the sensor air and test gas supplies at the process Referring to Fig 5 2 1 Disconnect air line B and test gas line C at sensor D DANGER Serious damage to health risk to life The transmitter must be i...

Страница 5: ...embly B to mounting flange C Set items aside for re use 2 Carefully remove the sensor assembly and the attached probe including filter assembly from the process 3 Temporarily cover process opening unt...

Страница 6: ...s kit component locations Fig 6 1 Orifice and seals kit component locations on sensor assembly Key A CO orifice see Section 7 page 7 B O2 orifice see Section 7 page 7 C CO heater block gaskets see Sec...

Страница 7: ...a 1 4 in allen key wrench to secure CO orifice pipe plug A in place in the CO orifice chamber 9 Use a 5 32 in allen key wrench to secure O2 orifice D 1 notch in head in place in the O2 orifice chambe...

Страница 8: ...flat bladed screwdriver to unscrew 4 captive cover retaining screws A and remove cover B Retain cover for re use 2 Use a medium flat bladed screwdriver to unscrew 2 captive cover retaining screws C an...

Страница 9: ...crewdriver to depress the spring connector in each terminal and withdraw the wires from the terminal housing 3 Unscrew O2 sensor A from manifold block B using a 7 8 in spanner wrench and withdraw the...

Страница 10: ...th attached washer K 14 Re fit COe block insulation A in the reverse order of removal 15 Apply a light coating of an anti seize compound suitable for temperatures up to 200 C 392 F to sensor clamp pla...

Страница 11: ...Endura AZ40 Sensor assembly Orifice and seals kit INS ANAINST 007 EN Rev B 11 Fig 8 4 Replacing sensor assembly gaskets...

Страница 12: ...ted correctly 7 Fit the nozzle B into the aspirator A ensuring it is seated correctly 8 Apply a light coating of an anti seize compound suitable for temperatures up to 200 C 392 F to the threaded port...

Страница 13: ...Referring to Fig 8 6 If a recommended 2 stage filtration system A is fitted in the instrument air line replace the filters in accordance with manufacturers instructions Fig 8 5 Replacing Cleaning sen...

Страница 14: ...rner of the flow disk assembly J with the upper right hand corner Ensure screw holes are aligned correctly 11 Apply a light coating of anti seize compound suitable for temperatures up to 200 C 392 F t...

Страница 15: ...Endura AZ40 Sensor assembly Orifice and seals kit INS ANAINST 007 EN Rev B 15 Fig 8 7 Replacing sensor assembly flow disk...

Страница 16: ...ts in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without...

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