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Start, Stop and E-Stop control 

The relay logic is splitted into four parts:

1:  Generation of the On / Off and Start / Stop command:
The commands represented by K20 and K21 (latching interface 

relay) can also be generated by a PLC and transferred to the 
terminals of the converter either by relays, using galvanic 

isolation or directly via 24 V signals. 

 

There is no need to use hardwired signals. Transfer these 
commands via serial communication. Even a mixed solution can 
be realized by selecting different possibilities for the one or the 

other signal (see parameter groups 06 and 20):

06.01 Main control word 

SF_DCS_001_ctrl-cmd_b.ai

06.09 Used main control word

Local I/O

20.01 Command location

PC tool or panel

Local / Remote

On

Run

Reset

On

On

Run

Reset

Reset

Run

PLC

2:  Generation of control and monitoring signals:  
Control the mains contactor (K1) of the armature circuit by the 
relay contact of XSMC. The status of the drive and / or motor 
fans (K8) can be monitored by means of 20.38 Drive fan 
acknowledge source and 20.39 Motor fan acknowledge source.

 

    

3:  Off2 (emergency off / electrical disconnect / fast  
 

current off) and Off3 (emergency stop):

Beside 

On

 

/ Off

 and 

Start / Stop 

the drive is equipped with two 

additional stop functions 

Off2

 and 

Off3

 according to Profibus 

standard. 

Off3 is scalable via 21.03 Emergency stop mode to perform a 
ramp stop according to category 1. Connect this function to the 
E-stop push button (off3) without any time delay. In case of 
21.03 Emergency stop mode = Ramp stop the timer relay (K15) 
must be set longer than 23.23 Emergency stop time. For 21.03 

Emergency stop mode = Coast stop the drive opens the mains 
contactor immediately.

Off2

 switches the DC current off as fast as possible and 

prepares the drive to open the mains contactor or drop the 
mains supply. For a normal DC motor load the time to force the 

DC current to zero is below 20 ms. This function should be 

connected to all signals and safety functions opening the mains 

contactor. This function is important for 4-Q drives. Do not 

open mains contactor during regenerative current. The correct 
sequence is:

1. Switch off regenerative current.
2. Then open the mains contactor (K16 timer delay).

In case the E-stop push button is hit, the information is 

transferred to a digital input of the converter. In case 21.03 

Emercency stop mode = Ramp stop or Torque limit the 
converter will decelerate the motor and then open the mains 
contactor. If the drive has not finished the function within the 

timer relay (K15) setting, the drive must get the command to 
switch off the current via timer relay (K16). After the timer relay 
(K16) has elapsed, the mains contactor is opened immediately, 

independent of the drive's status.

Emergency stop reaction

K16

K15

K15

1

2

SF_CON4_001_E-stop_b.ai

1

2

K16

Off2

Off2

Off2 (current off)

1

DIL

XD24

2

+24 VD

Off3

DZ_LIN_006_E-stop_b.ai

Emergency stop

Speed

Block current control

Mains contactor (K1)

Emergency stop ramp

Coast

Timer relay (K15)

Timer relay (K16)

14

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14

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Содержание DCS880 series

Страница 1: ...DC drives ABB industrial drives DCS880 Quick guide...

Страница 2: ...15 Terminal locations of the converter 16 Control circuit terminal layout 17 Notes For North American Installations 18 DCS880 control panel 20 Drive composer PC tool 21 Parameter groups 22 Control loo...

Страница 3: ...normas comunes as como a su funcionamiento Esto significa para nuestros clientes Visiten el portal de convertidores de ABB www abb com drivesservices Country Local ABB Service Town Service Phone No Ar...

Страница 4: ...atud hendage lahti k ik pingeallikad sealhulgas v lised pingeallikad ja mootor v i generaator Veenduge et taas henduse tekkimine ei ole v imalik lukustage ja t histage Oodake 5 minutit kuni kondensaat...

Страница 5: ...pra estas instru es Se ignorar as mesmas podem ocorrer ferimentos ou morte ou danos no equipamento Consulte os manuais de produto para mais instru es e informa es AVISO Seguran a na instala o e manute...

Страница 6: ...dule 3AFE68615500 x x FDNA 01 DeviceNet adapter module 3AFE68573360 x FECA 01 EtherCAT adapter module 3AUA0000068940 x x FENA 11 21 Ethernet adapter module 3AUA0000093568 x FEPL 02 Ethernet POWERLINK...

Страница 7: ...ng in glass plastic or metal industry DCS880 DC drive Our DCS880 industrial drives are customized to meet the precise needs of industries such as oil and gas mining metals cement non motoric material...

Страница 8: ...8 225 250 18 270 300 18 H3 290 320 25 460 x 270 x 317 18 11 x 10 63 x 12 48 315 350 25 405 450 25 470 520 25 H4 590 650 38 645 x 270 x 352 25 39 x 10 63 x 13 86 610 680 30 740 820 30 900 1000 30 H5 11...

Страница 9: ...for frame details Cabinet installation The required distance between parallel units is five millimetres 0 2 in in installations without the front cover The cooling air entering the unit must not exce...

Страница 10: ...8 Revision code f 0 1st generation Field exciter configuration 0S163 S164 H1 H4 without OnBoard field exciter H5 and H6 with internal field exciter supply external H5 and H6 25 A Rebuild kit 16 A 25 A...

Страница 11: ...al information about DCS880 STO function and how to handle Service manual 3ADW000488 for maintenance and repair of the converters Applications DCS880 DC Drive can include application software e g magn...

Страница 12: ...ains filter Line reactor Converter Converter An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous Operation at public low voltage net...

Страница 13: ...lassif_a ai I DC 100 A I DC 100 A I DC 100 A Supply transformer for a residential area rating normally 1 2 MVA Earthed 400 V network with neutral conductor 3 400 A Converter transformer Case reference...

Страница 14: ...time delay In case of 21 03 Emergency stop mode Ramp stop the timer relay K15 must be set longer than 23 23 Emergency stop time For 21 03 Emergency stop mode Coast stop the drive opens the mains conta...

Страница 15: ...4 5 6 2 XAO 1 2 3 4 IACT 5 XD24 1 2 3 4 5 8 9 OnBoard tacho feedback OnBoard Encoder Feedback U1 V1 W1 D1 C1 1 2 XAUX X99 3 4 K1 L1 L2 L3 F1 1 5 2 6 Power supply F5 1 2 1 max 270 V 7 EGND 24 V 5 V 8...

Страница 16: ...1 1 x 4 1 x 10 1 x M6 6 DCS880 S0x 0050 xx 50 1 x 10 41 1 x 6 1 x 10 1 x M6 6 DCS880 S0x 0075 xx 75 1 x 25 61 1 x 25 1 x 16 1 x M6 6 DCS880 S0x 0100 xx 100 1 x 25 82 1 x 25 1 x 16 1 x M6 6 DCS880 S0x...

Страница 17: ...A 2 A Channel A function depending on J4A 3 B Channel B function depending on J4B 4 B Channel B function depending on J4B 5 Z Channel Z function depending on J4C 6 Z Channel Z function depending on J4...

Страница 18: ...er to command the drive to perform a DB stop one or more of these parameters must be set to DynBraking Most users will want the drive to ramp stop when OnOff or a run command StartStop Jog1 Jog2 etc i...

Страница 19: ...and time press SELECT Second step DCS880 SETUP for name plate data and autotunings press SELECT Step 1 Check converter for damage Contact ABB Technical Support if damage is found In North America cal...

Страница 20: ...current controller d First time motor turning e Speed feedback assistant Tacho fine tuning not available f Autotuning speed controller g Field weakening assistant only used when maximum speed is highe...

Страница 21: ...ode J428 DPI H01 System info menue With the menue system info the drive name and drive internal clock can be set It is important for backup function and makes datalogger handling very easy For basic c...

Страница 22: ...gs 49 Panel port communication Local time out 50 Fieldbus adapter FBA Fieldbus communication configuration 51 FBA A settings Fieldbus adapter A 52 FBA A data in Data sent to fieldbus adapter A to the...

Страница 23: ...tion Safety instructions drives commisioning Ensure sufficient cooling Do not fasten the drive by riveting or welding Operation Warning Before adjusting the drive and putting it into service make sure...

Страница 24: ...mains voltage 99 12 M1 nominal voltage 99 14 M1 nominal base speed Aux codes Cause and what to do 00030004 Autotuning timeout Run command 06 09 b03 Used main control word was not set in time or is mis...

Страница 25: ...gree IEC 60664 1 IEC 60439 1 2 Overvoltage category IEC 60664 1 all inputs III Protective class Site elevation IEC 61800 5 1 I 1000 m above M S L 100 without current reduction 1000 m above M S L with...

Страница 26: ...speed 6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4...

Страница 27: ...6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO NC COM NO 12 11 22 21 23 13 X...

Страница 28: ...e 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM N...

Страница 29: ...NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO NC COM NO 12 11 22 21 23 13 XRO2 32 31 33 XRO3 AI1 J1 AI2 J2...

Страница 30: ...nt speed 6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3...

Страница 31: ...22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5 8 9 NC COM NO NC COM NO...

Страница 32: ...6 22 31 Speed reference 22 07 22 12 22 14 19 12 19 14 6 15 6 24 6 17 Encoder MCW COM NO COM NO XSMC 3 4 2 1 10V 10V AGND AI1 AI2 AI2 AI1 AO2 AGND AGND AO1 AI3 AI3 XAI 1 2 3 4 5 6 7 XAO 1 2 3 4 IACT 5...

Страница 33: ...04 Emergency stop source 20 05 Bit 0 Off1 control Bit 1 Off2 control Bit 2 Off3 control Bit 3 Run Bit 4 Ramp out zero Bit 5 Ramp halt Bit 6 Ramp in zero Bit 7 Reset Bit 8 Inching 1 Bit 9 Inching 2 Bit...

Страница 34: ...t3 Run Bit4 Ramp out zero Bit5 Ramp halt Bit6 Ramp in zero Bit7 Reset Bit8 Inching 1 Bit9 Inching 2 Bit10 Remote command Bit11 reserved Bit12 15 Main control 06 01 4 Application 3 EFB 2 FBA B 0 None 1...

Страница 35: ...001 1000 DIO status 0b0000 RO1 source Ready run RO2 source Not energized RO3 source Tripped 1 AI AO AI1 actual value 1 093 AI2 actual value 0 006 AI3 actual value 0 001 AO1 actual value 0 000 AO2 actu...

Страница 36: ...36 ABB industrial drives DCS880 Quick guide 3ADW000480R0201 36 ABB industrial drives DCS880 Quick guide Declarations...

Страница 37: ...37 DC drives 37 DC drives Appendix...

Страница 38: ...12 pulse up to 20 000 A 1 500 V In accordance to usual standards Individually factory load tested Detailed documentation Precise power control in industrial heating applications Two or three phase dev...

Страница 39: ...39 DC drives 39 DC drives Appendix...

Страница 40: ...www abb com dc drives www abb com drivespartners Copyright 2019 ABB All rights reserved Specifications subject to change without notice 3ADW000480R0201 REV B EN 09 01 2019...

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