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Installation checklist 27

6

Installation checklist

Contents of this chapter

Finish installation checklist before commissioning.

Checklist

Go through the checklist together with another person.

Mechanical installation

1. Ambient operating conditions meet the specifications given in chapter

Technical data

2. Drive installed according to the instructions in this manual (Chapters

Mechanical installation

and

Electrical installation

)

3. Drive securely fastened to the floor

4. Fan units installed

5. Visual

inspection:

no badly affixed or damaged components
no foreign objects inside cabinet
no dirt, dust and humidity inside cabinet

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Содержание ACS580MV

Страница 1: ...ABB industrial drives ACS580MV Quick guide...

Страница 2: ...520 ACS AP X assistant control panels user s manual 3AUA0000085685 ACS580MV Engineering Guideline 2UBB013672 ACS580MV Base frame TEU layout design 2UBB020589 ACS580MV Wiring Diagram of system 0 2UBB00...

Страница 3: ...2UBB019170 E01 Rev A EN EFFECTIVE 2018 03 15 2018 ABB Beijing Drive Systems Com pany Ltd All Rights Reserved Electrical installation Table of contents Safety instructions Mechanical installation Repla...

Страница 4: ......

Страница 5: ...verview of installation work 17 Drawing of system cabling 18 Cables requirements 19 Cables and PE busbar between drive and integrated transformer and drive 19 Installing power and ground cables 22 Ins...

Страница 6: ...of this chapter 35 Warning and fault messages 35 9 replace the memory unit and Sd card Replacing the memory unit 41 Replacing SD card 41 Product and service inquiries 43 Product training 43 Document...

Страница 7: ...dize the safety of personnel the equipment and the environment DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situatio...

Страница 8: ...8 Safety instructions...

Страница 9: ...ive from package Identifying a drive from package Read package information from the drive package list Drive serial number Total case quantity per drive Detail cases numbers under the drive Case dimen...

Страница 10: ...se detail list The detail goods description is shown Find all cases under the drive based on the case numbers Identifying a drive after unpacking Read the babel pasted at the bottom of inverter and tr...

Страница 11: ...ent Choose the load capacity and find the center of gravity from ACS580MV outline drawing Using a crane or forklift Verify that the slope angle 1 in figure below corresponds to the weight of the cabin...

Страница 12: ...12 Lifting and transportation...

Страница 13: ...ated or cooled to transfer away the drive losses The maximum heat losses and cooling air flow are listed in ACS580MV outline drawing The ambient conditions of the drive shall not be higher than 40 C d...

Страница 14: ...m Left side 100 mm Right side 100 mm Installation of EC fan units AC fans are already mounted when delivered from works EC fans need to be installed with fan box in the field For information on the nu...

Страница 15: ...unit side wall adjoining the transformer unit Align the units Then bolt the units together using the 12 hexagonal bolts see figure below Floor fixings are not supplied 16 anchor bolts as illustrated...

Страница 16: ...tention to the screw driver which is used for open the transformer cabinet is in this box it should be kept by authorized person actions without authorization are dangerous 1 COU Key Key for control u...

Страница 17: ...try plates Default control connections for the factory macro WARNING Hazardous voltage Improper work could lead to life threatening injury or death The electrical installation must be carried out by q...

Страница 18: ...tallation Drawing of system cabling 1 2 3 4 5 6 7 8 4 4 5 1 Input transformer TRU 2 Drive 3 Motor 4 Earth electrode 5 Ground cable 6 Cable screen 7 Cable shield 8 Equipotential bonding conductor 1 2 3...

Страница 19: ...lant The minimum cross section of this conductor depends on the cable length 50 mm2 for cable length 300 m 95 mm2 for cable length 300 m The converter must be connected to system ground at one point T...

Страница 20: ...each of the transformer fan units or Auxiliary supply from internal main transformer option Heating cable option PE busbar between drive and integrated transformer NOTICE The required tightening torq...

Страница 21: ...Electrical installation 21 2 2 3 1 1...

Страница 22: ...etween the electric potential of different conductors and the electric potential of a conductor and earth Therefore a minimum clearance of 82 mm must be maintained between a conductor and earth and 11...

Страница 23: ...m Feeder cables to busbars U1 V1 W1 Motor cables to busbars U2 V2 W2 Screen ends of all conductors and the shields of all cables to the PE ground busbar Ground cable to the PE ground busbar Terminal c...

Страница 24: ...24 Electrical installation Power cable entry from top 1 screen extensions to ground 1 Power cable entry from bottom 1 screen extensions to ground 1...

Страница 25: ...together with power cables Control and power supply cables for fan units 1 Route the control and power supply cables through one of the cable entries located in the floor of the fan unit Choose either...

Страница 26: ...ry plates Seal the gap between cable and entry plate with the supplied two component sealant For mixing and applying the sealing compound follow the instructions on the packaging 1 Front cable entry 2...

Страница 27: ...tion 1 Ambient operating conditions meet the specifications given in chapter Technical data 2 Drive installed according to the instructions in this manual Chapters Mechanical installation and Electric...

Страница 28: ...tions in this manual Chapter Electrical installation 6 All control cable screens and conductors are connected according to the instructions in this manual Chapter Electrical installation appropriately...

Страница 29: ...d measured values are within the required limits 2 Test report of the megger test available Note If the test is carried out by the commissioning engineer of the drive an additional day per drive motor...

Страница 30: ...1 Sufficient number and correct type of spare parts available 2 Cooling of drive room ready for load run of drive 3 Optional equipment ready 4 Drive room properly dust filtered dust filters at air in...

Страница 31: ...icon on the control panel Status icon Animation Drive status Stopped Stopped start inhibited Blinking Stopped start command given but start inhibited Blinking Faulted Flashing Running at reference but...

Страница 32: ...eck that all covers are mounted and the doors are closed locked and or bolted Check that the MCB is in operating position Check that there is no run interlock active Starting the drive from remote Whe...

Страница 33: ...he motor speed ramps up to the setpoint While the motor is accelerating the run status indication on the display blinks When the motor speed has reached the setpoint the run status indication lights u...

Страница 34: ...n and the drive stops modulating When the motor has reached zero speed the drive is in state Stopped and the display shows DANGER Hazardous voltages The ACS580MV is not de energized in the state Stopp...

Страница 35: ...arning and fault messages including possible causes and corrective actions Warning and fault messages In case of an alarm or fault refer to the ACS580MV primary control program firmware manual for the...

Страница 36: ...motor cable A2B4 Short circuit Short circuit in motor cable s or motor Check motor and motor cable for cabling errors Check that there are no power factor correction capacitors or surge absorbers in...

Страница 37: ...communication alarm The watchdog supervision of the communication link between BCU and AC500 has detected a communication failure Alarm is activated according to selection in parameter 50 32 FBA B co...

Страница 38: ...code The code indicates which value has exceed the threshold 1 Difference of phase A and B current RMS values 2 Difference of phase B and C current RMS values 3 Difference of phase C and A current RMS...

Страница 39: ...PM A PM in the converter does not send data to the control hub PM Tx channel fault Check the event log for an auxiliary code The code indicates which PM is affected Check POF wiring to the PM or repl...

Страница 40: ...40 Fault tracing...

Страница 41: ...astening screw and pull the memory unit out See the following figure 2 Insert the new memory unit and fasten the screw Replacing SD card Note Do not remove the SD card while the yellow WRITE LED is li...

Страница 42: ...42 replace the memory unit and Sd card 1 3 4 2 1 1 Real time clock battery 2 Fastening screws for ZMU 3 Fastening screw for SD card 4 Indication LEDs...

Страница 43: ...ts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to www abb com drives and select Training courses Document library on the...

Страница 44: ...www abb com drives www abb com drivespartners 2UBB019170 E01 Rev A EN 2018 03 15 Contact us...

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