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SAFE INSTAllATIoN, USE, AND SERvICE .............................................................................................................................................. 2

GENERAl SAFETY.......................................................................................................................................................................................... 3

TABlE oF CoNTENTS .................................................................................................................................................................................. 4

Installation Requirements for the Commonwealth of Mass ........................................................................................................................ 5

Wiring Diagram ..............................................................................................................................................................................................6-7

Schematic Diagram .......................................................................................................................................................................................... 8

lighting and operating Instructions ............................................................................................................................................................... 9

Water Temperature Regulation...................................................................................................................................................................... 10

Control System ..........................................................................................................................................................................................10-11

operating Sequence ....................................................................................................................................................................................... 11

UIM operating Procedures ............................................................................................................................................................................ 12

operating Setpoint Adjustment Procedure................................................................................................................................................... 14

TRoUBlESHooTING IGNITIoN SYSTEM ................................................................................................................................................ 16

  Troubleshooting Gas valve ....................................................................................................................................................................... 17

PREvENTATIvE MAINTENANCE ................................................................................................................................................................. 17

  Main Burners .............................................................................................................................................................................................. 17

  Relief valve ................................................................................................................................................................................................ 18

  Combustion Air Filter ................................................................................................................................................................................. 18

  Blower Compartment ................................................................................................................................................................................. 18

  Burner Maintenance ................................................................................................................................................................................... 18

  Condensate Removal System .................................................................................................................................................................. 18

  venting Maintenance ................................................................................................................................................................................. 19

  Heat Exchanger Preventive Maintenance ............................................................................................................................................... 19

  Tube Cleaning Procedure  ....................................................................................................................................................................... 19

REPlACEMENT PARTS ................................................................................................................................................................................ 19

lIMITED WARRANTY .................................................................................................................................................................................... 23

CONTENTS

INTRODUCTION

This design complies with the current edition of the ANSI 

Z21.13  low-pressure boiler standard.

Compliance under this standard implies that when the boiler 

underwent test, the gas manifold and control assembly pro vided 

on the boiler met safe lighting and other performance criteria.

Detailed installation diagrams are found in this manual. These 

diagrams will serve to provide the installer a reference for the 

materials and methods of piping necessary. It is essential that 

all water, gas piping and wiring be installed as shown on the 

diagrams. You should thoroughly read and understand this 

manual before installation and/or operation of this boiler.
The factory warranty will be void if the boiler(s) have been 

improperly installed or operated.

Al 29-4C

®

 is a registered trademark of Allegheny ludlum 

Corporation.

In addition to these instructions, the boiler(s) shall be installed in 

accordance with those installation regulations in force in the local 

area where the installation is to be made. These shall be carefully 

followed in all cases. Authorities having jurisdiction should be 

consulted before installations are made.

In the absence of local codes, the installation must comply with  

the current editions, as follows:

In the United States:

The National Fuel Gas Code, ANSI Z223.1/NFPA 54 and the 

National Electric Code, NFPA 70.

Содержание VF VB 500

Страница 1: ...e any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installati...

Страница 2: ...nces known to the State of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical...

Страница 3: ...3 GENERAL SAFETY...

Страница 4: ...trol assembly pro vided on the boiler met safe lighting and other performance criteria Detailed installation diagrams are found in this manual These diagrams will serve to provide the installer a refe...

Страница 5: ...tally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The st...

Страница 6: ...6 CONNECTION DIAGRAM...

Страница 7: ...7...

Страница 8: ...8 Figure 1 SCHEMATIC DIAGRAM VB VW 500 750 1000 SCHEMATIC DIAGRAM...

Страница 9: ...9 LIGHTING OPERATION INSTRUCTIONS FOR MODELS VB VW 500 750 AND 1000...

Страница 10: ...stem or something similar Through this connection multiple boilers can also be linked together CAUTION The internal communications cables should never be connected to the external communications conne...

Страница 11: ...me rod is missing or shorted the flame will not be detected OUTPUTS FROM MCB Relay Contact Output Alarm MCB 24VAC optional Provides electrical power to operate an external alarm This can be an audio d...

Страница 12: ...u activated screens Within each of the screens helpful information can be displayed by pressing the Help button The LED s visually inform the user about the mode the system is in The touch switches al...

Страница 13: ...jump to the error state Description of FCB control states Idle State When any error is declared during idle state The system will remain in this state until the MCB request a heating cycle or a cold...

Страница 14: ...to change the automatically resettable High Limit Setpoint 1 Press the MENU key 2 Scrollthe withtheDOWNkeynexttoUSERSETTINGSCREEN 3 Press the SELECT key 4 Scroll the with the DOWN key until it is poin...

Страница 15: ...rds in screens to reach a desired item and to change setpoints and user settings They have an auto increment decrement feature for some of the configurations and values When you first press one of the...

Страница 16: ...ected wiring Note The MRHL can be checked by disconnecting the outlet probe from the MCB and reading the resistance across the two active pins on the connectorattheendoftheprobecable Thevalueshouldbea...

Страница 17: ...Give reasonably quiet operation during initial ignition operation and extinction Cause no excessive lifting of flame from burner ports If the preceding burner characteristics are not evident check fo...

Страница 18: ...ible shortened service life BURNER MAINTENANCE Qualified servicers should follow this procedure when the boiler s burner needs cleaning 1 Turn off the electrical power to the boiler and close the main...

Страница 19: ...solidsexist Asthewaterisheated these tendtodropoutdepositingasscaleorlime Thisscalemustberemoved before the heat exchanger tubes become blocked DELIMING The amount of calcium carbonate lime released f...

Страница 20: ...20 notes...

Страница 21: ...21 notes...

Страница 22: ...22 notes...

Страница 23: ...ation for the boiler or any of its parts Some states and provinces do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you 5 CLAIM PROCEDURE Any cla...

Страница 24: ...24 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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