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This water heater should not be connected to any heating systems or 

component(s) used with a non-potable water heating appliance.

All  piping  components  connected  to  this  unit  for  space  heating 

applications should be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment should not 

be introduced into this system.
When the system requires water for space heating at temperatures 

higher than required for domestic water purposes, a mixing valve 

must  be  installed.  Please  refer  to  Figure  2  for  suggested  piping 

arrangement.

space heatInG and potaBle water sYsteM

This  appliance  has  been  design  certified  as  complying  with 

American  National  Standard/CSA  Standard  for  water  heaters  

and  is  considered  suitable  for  Water  (Potable)  Heating  and  

Space Heating.
Your  water  heater  is  equipped  with  inlet/outlet  connections 

for  use  in  space  heating  applications  (see  Figure  2).  If  this 

water heater is to be used to supply both space heating and 

potable  (drinking)  water,  the  instructions  listed  below  must 

be followed:
•  Be sure to follow the manual(s) shipped with the air handler or other 

type heating system.

•  This water heater is not to be used as a replacement for an existing 

boiler installation.

•  Do not use with piping that has been treated with chromates, boiler 

seal or other chemicals and do not add any chemicals to the water 

heater piping

•  If the space heating system requires water temperatures in excess of 

120°F (49°C), a mixing valve must be installed per the manufacturer’s 

instructions in the potable hot water supply to limit the risk of scald 

injury.

•  Pumps, valves, piping and fittings must be compatible with potable 

water.

•  A  properly  installed  flow  control  valve  is  required  to  prevent 

thermosiphoning. Thermosiphoning  is  the  result  of  a  continuous 

flow  of  water  through  the  air  handler  circuit  during  the  off  cycle. 

Weeping  (blow  off)  of  the  temperature  and  pressure  relief  valve  

(T & P) or higher than normal water temperatures are the first signs 

of thermosiphoning.

•  The  hot  water  line  from  the  water  heater  should  be  vertical  past 

any mixing valve or supply line to the heating system to remove air 

bubbles from the system.

•  Do  not  connect  the  water  heater  to  any  system  or  components 

previously used with non-potable water heating appliances when 

used to supply potable water.

closed water sYsteMs

Water supply systems may, because of code requirements or such 

conditions  as  high  line  pressure,  among  others,  have  installed 

devices such as pressure reducing valves, check valves, and back 

flow preventers. Devices such as these cause the water system to 

be a closed system.

cheMIcal vapor corrosIon

CORROSION  OF  THE  FLUEWAYS  AND  VENT  SYSTEM  MAY 

OCCUR IF AIR FOR COMBUSTION CONTAINS CERTAIN CHEMICAL 

VAPORS.  SUCH  CORROSION  MAY  RESULT  IN  FAILURE  AND 

RISK  OF  ASPHYXIATION.
Spray  can  propellants,  cleaning  solvents,  refrigerator  and  air 

conditioning  refrigerants,  swimming  pool  chemicals,  calcium  and 

sodium chloride (water softener salt), waxes, and process chemicals 

are typical compounds which are potentially corrosive.
Do not store products of this sort near the heater. Also, air which is 

brought  in  contact  with  the  heater  should  not  contain  any  of  these 

chemicals. If necessary, uncontaminated air should be obtained from 

remote or outside sources. The limited warranty is voided when failure 

of water heater is due to a corrosive atmosphere. (See limited warranty 

for complete terms and conditions).

water pIpInG

DANGER

Water temperature over 125°F (52°C)

can cause severe burns instantly

resulting in severe injury or death.
Children, the elderly and the physically 

or mentally disabled are at highest 

risk for scald injury.
Feel water before bathing or showering.
Temperature limiting valves are 

available.
Read instruction manual for safe

temperature setting.

HOTTER  WATER  CAN  SCALD: 

Water  heaters  are  intended  to  produce  hot  water.  Water  heated  to 

a  temperature  which  will  satisfy  space  heating,  clothes  washing, 

dish  washing,  cleaning  and  other  sanitizing  needs  can  scald  and 

permanently injure you upon contact. Some people are more likely 

to  be  permanently  injured  by  hot  water  than  others. These  include 

the elderly, children, the infirm, or physically/mentally handicapped. 

If anyone using hot water fits into one of these groups or if there is 

a local code or state law requiring a certain temperature water at the 

hot water tap, then you must take special precautions. In addition to 

using lowest possible temperature setting that satisfies your hot water 

needs, a means such as a mixing valve, should be used at hot water 

taps used by these people or at the water heater, see Figure 2. Valves 

for reducing point of use temperature by mixing cold and hot water are 

also available:

 

Consult a Qualified Installer or Service Agency. Follow  manufacturer’s 

instructions for installation of valves. Before changing the factory setting 

on thermostat, read “Temperature Regulation” section in this manual.

InstallInG the new water heater

Содержание BTX-80 SERIES 100

Страница 1: ...MODEL BTX 80 SERIES 100 ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED...

Страница 2: ...alert symbol indicates a potentially hazardous situation which if not avoided could result in property damage WARNING CAUTION CAUTION DANGER All safety messages will generally tell you about the type...

Страница 3: ...3 GENERAL SAFETY INFORMATION...

Страница 4: ...4 GENERAL SAFETY INFORMATION at least 18 45 7cm above the floor This will reduce but not eliminate the risk...

Страница 5: ...d Cleveland OH44131 NFPAdocumentsarealsoavailablefromNational Fire Protection Association 1 Batterymarch Park Quincy MA 02269 3 The water heater when installed must be grounded in accordance with the...

Страница 6: ...feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch...

Страница 7: ...Exhaust Tee GG Elbow GET TO KNOW YOUR WATER HEATER GAS MODELS A Vent Pipe B Anode C Hot Water Outlet D Outlet 120 VAC F Gas Supply G Main Manual Gas Shut Off Valve H Ground Joint Union J Dirt Leg K O...

Страница 8: ...8 TYPICAL INSTALLATION CONDENSATE HOSE AND DRAIN PAN FIGURE 1 continued...

Страница 9: ...ship for normal adult skin If anyone using hot water provided by the water heater being installed fits into one of these groups or if there is a local code or state law requiring a certain water tempe...

Страница 10: ...cs All models Maximum Supply Pressure 14 inches W C 3 48kPa Minimum Supply Pressure Natural Gas 5 0 inches W C 1 24kPa Minimum Pressure must be maintained under both load and no load static and dynami...

Страница 11: ...talled in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water s...

Страница 12: ...rine based chemicals refrigerants etc in addition to being highly flammable in many cases will also react to form corrosive hydrochloric acid when exposed to the combustion products of the water heate...

Страница 13: ...e the size of openings providing fresh air into confined spaces EXHAUST FANS Where exhaust fans are installed additional air shall be provided to replace the exhausted air When an exhaust fan is insta...

Страница 14: ...a reference for the openings that provide fresh air into confined spaces only Do not refer to these illustrations for the purpose of vent installation See Installation of Vent System on pages 19 26 fo...

Страница 15: ...e requirements or such conditions as high line pressure among others have installed devices such as pressure reducing valves check valves and back flow preventers Devices such as these cause the water...

Страница 16: ...the T P valve Secure all insulation using tape Temperature Pressure Relief Valve Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized T...

Страница 17: ...P valve is not intended for the constant relief of thermal expansion Aproperly sized thermal expansion tank must be installed on all closed systems to control thermal expansion see Closed Water Syste...

Страница 18: ...system by closing itsindividualmanualShut offvalveduringanypressuretestingofthegas supply piping system at test pressures equal to or less than 1 2 pound per square inch 3 5 kPa Connecting gas piping...

Страница 19: ...uctions Assemble Vent Pipe Assemblies 1 2 and 3 See Figure 1 prior to cementing The preferred orientation of Vent Pipe Assembly 1 Condensate U Assembly is shown in Figure 16 However this assembly may...

Страница 20: ...0 cm 12 inches 30 cm K Clearance to a mechanical air supply inlet 6 feet 1 83 m 3 feet 91 cm above if within 10 feet 3 m horizontally E Clearance to unventilated soffit 12 inches 30 cm 12 inches 30 cm...

Страница 21: ...rectmaterialasdetailedabovehasbeenused andthatminimum ormaximumventlengthsandterminallocationasdetailedinthismanual have been met Carefully inspect entire venting system for any signs of cracks or fra...

Страница 22: ...hat the plastic tubing is still attached from the air pressure switch to the port on the blower housing Make sure the plastic tubing is not folded anywhere between the pressure switch and the blower h...

Страница 23: ...ine This will allow the vent to easily slide through the opening The resulting gap will be covered up by the Vent Terminal cover plate Repeat this step on inside wall if necessary SEQUENCE OF INSTALLA...

Страница 24: ...ighest anticipated snow level install a snorkel as shown in bottom portion of Figure 20 NOTE With the installation of a snorkel it is necessary to use two 90 elbows that shall be considered along with...

Страница 25: ...cement not included with kit and glue the two inch PVC pipe coming from the blower into the VAA 3 Perform the same sequence on the PVC pipe coming from the exhaust side vent terminal side of the VAA 4...

Страница 26: ...and the vent pipe system Air leaks will allow flue gas by products to disseminate into the room creating an unsafe environment and could cause illness asphyxiation and or even death FIGURE 24 Typical...

Страница 27: ...and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cleanin...

Страница 28: ...make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process softens and pr...

Страница 29: ...R buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off all ele...

Страница 30: ...c does not have access If a suitable area is not available a cover should be installed over the thermostat to prevent tampering Thewatertemperaturesettingwasfactorysetatthelowesttemperature Pressing t...

Страница 31: ...cal water heater supplier or service agency for further information concerning an Anode Replacement Kit and this chlorination treatment If the smelly water persists after the anode replacement and chl...

Страница 32: ...uld be made of the main burner and the hot surface igniter assembly for proper flame characteristics and ignition sequences This can be done by removing the Outer Door and viewing the main burner oper...

Страница 33: ...have a thermal expansion tank installed is not covered under the limited warranty Thermal expansion tanks must be installed on all closed water systems DO NOT PLUG THE TEMPERATURE PRESSURE RELIEF VALV...

Страница 34: ...ose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances wat...

Страница 35: ...control does not energize the blower replace the Intelli Vent control If the blower fails to Blower may run continuously in start when energized replace the blower assembly this condition 2 Ensure the...

Страница 36: ...ff for 10 20 seconds then on again to clear this error code 4 Ensure the flame sensor is clean use ultra fine steel wool or Scotch Brite pad to clean flame sensor 5 Ensure the hot surface ignitor is p...

Страница 37: ...in tolerance 1 Ensure air pressure switch hose is not kinked or clogged ensure the blower housing is clear of any condensation 2 Check vent temperature limit switch if it is determined that the vent t...

Страница 38: ...38 These guidelines should be utilized by a qualified service agent TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES...

Страница 39: ...unless an effective method of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVI...

Страница 40: ...40 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com Copyright 2010 A O Smith Corporation All rights reserved...

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