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33

The anode rod is used to protect the tank from corrosion. Most hot water 

tanks are equipped with an anode rod. The submerged rod sacrifices 

itself to protect the tank. Instead of corroding tank, water ions attack 

and eat away the anode rod. This does not affect water’s taste or color. 

The rod must be maintained to keep tank in operating condition.
Anode deterioration depends on water conductivity, not necessarily 

water condition. A corroded or pitted anode rod indicates high water 

conductivity and should be checked and/or replaced more often than  

an anode rod that appears to be intact. Replacement of a depleted 

anode rod can extend the life of your water heater. Inspection should 

be conducted by a qualified technician, and at a minimum should be 

checked annually after the warranty period.

teMperature-pressure relIef valve test

DANGER

• 

Burn hazard.

• 

Hot water discharge.

• 

Keep clear of Temperature-

  Pressure Relief Valve

  discharge outlet.

It is recommended that the Temperature-Pressure Relief Valve should be 

checked to ensure that it is in operating condition every 6 months.
When checking the Temperature-Pressure Relief Valve operation, make 

sure that (1) no one is in front of or around the outlet of the Temperature-

Pressure Relief Valve discharge line, and (2) that water discharge will 

not cause any property damage, as water may be extremely hot. Use 

care when operating valve as the valve may be hot.
To check the relief valve, lift lever at the end of valve several times, 

see Figure 28. The valve should seat properly and operate freely.
If after manually operating the valve, it fails to completely reset and 

continues to release water, immediately close the cold water inlet to 

the water heater and drain the water heater, see Draining And Flushing 

on page 33. Replace the Temperature-Pressure Relief Valve with a 

properly rated/sized new one, see Temperature-Pressure Relief Valve 

on page 16 for instructions on replacement.

DISCHARGE PIPE

TEMPERATURE-PRESSURE

RELIEF VALVE

Figure 28.

If the Temperature-Pressure Relief Valve on the water heater weeps 

or discharges periodically, this may be due to thermal expansion.
Note:  Excessive  water  pressure  is  the  most  common  cause  of 

Temperature-Pressure Relief Valve leakage. Excessive water system 

pressure is most often caused by “thermal expansion” in a “closed 

system.” See Closed Water Systems and Thermal Expansion on page 

15-16. The Temperature-Pressure Relief Valve is not intended for the 

constant relief of thermal expansion.
Temperature-Pressure  Relief  Valve  leakage  due  to  pressure  build 

up in a closed system that does not have a thermal expansion tank 

installed is not covered under the limited warranty. Thermal expansion 

tanks must be installed on all closed water systems.

do not pluG the teMperature-pressure relIef valve 

openInG. thIs can cause propertY daMaGe, serIous 

InjurY or death.

Explosion Hazard

Temperature-Pressure Relief Valve

must  comply  with  ANSI Z21.22-

CSA 4.4 and ASME code.

Properly sized Temperature-Pressure 

Relief Valve must be installed in 

opening provided.
Can  result  in  overheating  and

excessive  tank  pressure.
Can cause serious injury or death.

draInInG and flushInG

It is recommended that the water heater storage tank be drained and 

flushed every 6 months to reduce sediment buildup. The water heater 

should be drained if being shut down during freezing temperatures. 

See Typical Installation section in this manual for location of the water 

heater components described below.

DANGER

• 

Burn hazard.

• 

Hot water discharge.

• 

Keep hands clear of drain

  valve discharge.

to draIn the water heater storaGe tanK:

1.  Turn off the electrical supply to the water heater.

2.  Turn off the gas supply at the Main Gas Shutoff Valve if the water 

heater is going to be shut down for an extended period. 

3.  Ensure the cold water inlet valve is open.

4.  Open a nearby hot water faucet and let the water run until the 

water is no longer hot.

5.  Close the cold water inlet valve to the water heater.

6.  Connect a hose to the water heater drain valve and terminate it 

to an adequate drain.

7.  Open the water heater drain valve and allow all the water to drain 

from the storage tank.

8.  Close the water heater drain valve when all water in the storage 

tank has drained.

9.  Close the hot water faucet opened in Step 4.

10. If the water heater is going to be shut down for an extended period, 

the drain valve should be left open.

to flush the water heater storaGe tanK:

11. Turn off the electrical supply to the water heater.

12. Ensure the cold water inlet valve is open.

13. Open a nearby hot water faucet and let the water run until the 

water is no longer hot. Then close the hot water faucet.

14. Connect a hose to drain valve and terminate it to an adequate drain.

15. Ensure the drain hose is secured before and during the entire 

flushing  procedure.  Flushing  is  performed  with  system  water 

pressure applied to the water heater. 

16. Open the water heater drain valve to flush the storage tank. 

17. Flush the water heater storage tank to remove sediment and allow 

the water to flow until it runs clean.

18. Close the water heater drain valve when flushing is completed.

19. Remove the drain hose.

20. Fill the water heater - see Filling The Water Heater in this manual.

21. Turn on electrical supply to place water heater back in operation.

22. Allow the water heater to complete several heating cycles to ensure 

it is operating properly.

Содержание BTX-80 SERIES 100

Страница 1: ...MODEL BTX 80 SERIES 100 ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED...

Страница 2: ...alert symbol indicates a potentially hazardous situation which if not avoided could result in property damage WARNING CAUTION CAUTION DANGER All safety messages will generally tell you about the type...

Страница 3: ...3 GENERAL SAFETY INFORMATION...

Страница 4: ...4 GENERAL SAFETY INFORMATION at least 18 45 7cm above the floor This will reduce but not eliminate the risk...

Страница 5: ...d Cleveland OH44131 NFPAdocumentsarealsoavailablefromNational Fire Protection Association 1 Batterymarch Park Quincy MA 02269 3 The water heater when installed must be grounded in accordance with the...

Страница 6: ...feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch...

Страница 7: ...Exhaust Tee GG Elbow GET TO KNOW YOUR WATER HEATER GAS MODELS A Vent Pipe B Anode C Hot Water Outlet D Outlet 120 VAC F Gas Supply G Main Manual Gas Shut Off Valve H Ground Joint Union J Dirt Leg K O...

Страница 8: ...8 TYPICAL INSTALLATION CONDENSATE HOSE AND DRAIN PAN FIGURE 1 continued...

Страница 9: ...ship for normal adult skin If anyone using hot water provided by the water heater being installed fits into one of these groups or if there is a local code or state law requiring a certain water tempe...

Страница 10: ...cs All models Maximum Supply Pressure 14 inches W C 3 48kPa Minimum Supply Pressure Natural Gas 5 0 inches W C 1 24kPa Minimum Pressure must be maintained under both load and no load static and dynami...

Страница 11: ...talled in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water s...

Страница 12: ...rine based chemicals refrigerants etc in addition to being highly flammable in many cases will also react to form corrosive hydrochloric acid when exposed to the combustion products of the water heate...

Страница 13: ...e the size of openings providing fresh air into confined spaces EXHAUST FANS Where exhaust fans are installed additional air shall be provided to replace the exhausted air When an exhaust fan is insta...

Страница 14: ...a reference for the openings that provide fresh air into confined spaces only Do not refer to these illustrations for the purpose of vent installation See Installation of Vent System on pages 19 26 fo...

Страница 15: ...e requirements or such conditions as high line pressure among others have installed devices such as pressure reducing valves check valves and back flow preventers Devices such as these cause the water...

Страница 16: ...the T P valve Secure all insulation using tape Temperature Pressure Relief Valve Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized T...

Страница 17: ...P valve is not intended for the constant relief of thermal expansion Aproperly sized thermal expansion tank must be installed on all closed systems to control thermal expansion see Closed Water Syste...

Страница 18: ...system by closing itsindividualmanualShut offvalveduringanypressuretestingofthegas supply piping system at test pressures equal to or less than 1 2 pound per square inch 3 5 kPa Connecting gas piping...

Страница 19: ...uctions Assemble Vent Pipe Assemblies 1 2 and 3 See Figure 1 prior to cementing The preferred orientation of Vent Pipe Assembly 1 Condensate U Assembly is shown in Figure 16 However this assembly may...

Страница 20: ...0 cm 12 inches 30 cm K Clearance to a mechanical air supply inlet 6 feet 1 83 m 3 feet 91 cm above if within 10 feet 3 m horizontally E Clearance to unventilated soffit 12 inches 30 cm 12 inches 30 cm...

Страница 21: ...rectmaterialasdetailedabovehasbeenused andthatminimum ormaximumventlengthsandterminallocationasdetailedinthismanual have been met Carefully inspect entire venting system for any signs of cracks or fra...

Страница 22: ...hat the plastic tubing is still attached from the air pressure switch to the port on the blower housing Make sure the plastic tubing is not folded anywhere between the pressure switch and the blower h...

Страница 23: ...ine This will allow the vent to easily slide through the opening The resulting gap will be covered up by the Vent Terminal cover plate Repeat this step on inside wall if necessary SEQUENCE OF INSTALLA...

Страница 24: ...ighest anticipated snow level install a snorkel as shown in bottom portion of Figure 20 NOTE With the installation of a snorkel it is necessary to use two 90 elbows that shall be considered along with...

Страница 25: ...cement not included with kit and glue the two inch PVC pipe coming from the blower into the VAA 3 Perform the same sequence on the PVC pipe coming from the exhaust side vent terminal side of the VAA 4...

Страница 26: ...and the vent pipe system Air leaks will allow flue gas by products to disseminate into the room creating an unsafe environment and could cause illness asphyxiation and or even death FIGURE 24 Typical...

Страница 27: ...and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cleanin...

Страница 28: ...make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process softens and pr...

Страница 29: ...R buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off all ele...

Страница 30: ...c does not have access If a suitable area is not available a cover should be installed over the thermostat to prevent tampering Thewatertemperaturesettingwasfactorysetatthelowesttemperature Pressing t...

Страница 31: ...cal water heater supplier or service agency for further information concerning an Anode Replacement Kit and this chlorination treatment If the smelly water persists after the anode replacement and chl...

Страница 32: ...uld be made of the main burner and the hot surface igniter assembly for proper flame characteristics and ignition sequences This can be done by removing the Outer Door and viewing the main burner oper...

Страница 33: ...have a thermal expansion tank installed is not covered under the limited warranty Thermal expansion tanks must be installed on all closed water systems DO NOT PLUG THE TEMPERATURE PRESSURE RELIEF VALV...

Страница 34: ...ose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances wat...

Страница 35: ...control does not energize the blower replace the Intelli Vent control If the blower fails to Blower may run continuously in start when energized replace the blower assembly this condition 2 Ensure the...

Страница 36: ...ff for 10 20 seconds then on again to clear this error code 4 Ensure the flame sensor is clean use ultra fine steel wool or Scotch Brite pad to clean flame sensor 5 Ensure the hot surface ignitor is p...

Страница 37: ...in tolerance 1 Ensure air pressure switch hose is not kinked or clogged ensure the blower housing is clear of any condensation 2 Check vent temperature limit switch if it is determined that the vent t...

Страница 38: ...38 These guidelines should be utilized by a qualified service agent TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES...

Страница 39: ...unless an effective method of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVI...

Страница 40: ...40 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com Copyright 2010 A O Smith Corporation All rights reserved...

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