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FOR YOUR SAFETY AND SATISFACTORY OPERATION, IT IS 
RECOMMENDED THAT THIS HEATER BE CHECKED ONCE A 
YEAR BY A COMPETENT SERVICE PERSON.

USERS OF THIS APPLIANCE SHOULD BE AWARE THAT 
GAS COMPONENTS WEAR OUT OVER A PERIOD OF TIME.  
THE GAS CARRYING COMPONENTS OF THIS APPLIANCE 
SHOULD BE INSPECTED FOR PROPER OPERATION PERI-
ODICALLY BY A QUALIFIED SERVICE TECHNICIAN.

VENTING SYSTEM INSPECTION

At least once a year a visual inspection should be made of the 
venting system.  You should look for:

1.  Obstructions which could cause improper venting.  The com-

bustion and ventilation air 

fl

 ow must not be obstructed.

2.  Damage or deterioration which could cause improper venting 

or leakage of combustion products.

Be sure the vent piping is properly connected to prevent escape 
of dangerous 

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 ue gasses which could cause deadly asphyxia-

tion.

Obstructions and deteriorated vent systems may present serious 
health risk or asphyxiation.

Chemical vapor corrosion of the 

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 ue and vent system may occur 

if air for combustion contains certain chemical vapors. Spray can 
propellants, cleaning solvents, refrigerator and air conditioner 
refrigerants, swimming pool chemicals, calcium and sodium 
chloride, waxes, bleach and process chemicals are typical com-
pounds which are potentially corrosive.

If after inspection of the vent system you found sooting or dete-
rioration, something is wrong.  Call the local gas utility to correct 
the problem and clean or replace the 

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 ue and venting before 

resuming operation of the water heater.

PILOT AND MAIN BURNER

Flood damage to a water heater may not be readily visible or im-
mediately detectable. However, over a period of time a 

fl

 ooded 

water heater will create dangerous conditions which can cause 
DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-
AGE. Contact a quali

fi

 ed installer or service agency to replace 

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 ooded water heater. Do not attempt to repair the unit! It must 

be replaced!

At least once a year a visual inspection should be made of the 
main burner and the pilot assembly for proper 

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 ame characteris-

tics. This can be done by removing the Outer Door and viewing 
the main burner operation through the Viewport on the Inner 
Door, see Figure 1. The main burner should provide complete 
combustion of gas, ignite rapidly, give reasonably quiet opera-
tion, and cause no excessive 

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 ame lifting from the burner ports. 

If the proper 

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 ame characteristics are not evident (see Figure 1), 

make sure that the 

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 ow of combustion and ventilation air is not 

blocked in the venting system.

You should also check for sooting. Soot is not normal and will 
impair proper combustion. A visual inspection of the main burner 
and pilot assembly should also be done at least once a year, 
see Figure 1.

Soot build-up indicates a problem that requires correction be-
fore further use.  Turn “OFF” gas to water heater and leave off 
until repairs are made, because failure to correct the cause of 
the sooting can result in a 

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 re causing death, serious injury, or 

property damage.

If proper 

fl

 ame characteristics are not evident, check for accumu-

lation of lint or other foreign material that restricts or blocks the 
air openings in the heater or burner.

SOOT BUILD-UP INDICATES A PROBLEM THAT REQUIRES 
CORRECTION BEFORE FURTHER USE.  CONSULT WITH A 
QUALIFIED SERVICE TECHNICIAN.
Should the main burner or burner air openings require cleaning, 
turn the gas control knob to “OFF” position and allow the burner 
to cool.  Remove the burner and clean with a soft brush.  Clean 
main burner ori

fi

 ce with a suitable soft material.

MAINTENANCE

Содержание 186589-004

Страница 1: ...fety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER GAMA certification applies to all residential gas water heat ers with capacities of 20 to 100 gallons with input rating of 75 000 BTU Hr o...

Страница 2: ...it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features and use of flammable vapor ignition resistant water heaters and have a...

Страница 3: ...3 GENERAL SAFETY...

Страница 4: ...iation ANSI American National Standards Institute NFPA National Fire Protection Association ASME American Society of Mechanical Engineers GAMA Gas Appliance Manufacturer s Association UL Underwriters...

Страница 5: ...TALL PER LOCAL CODES THERMAL EXPANSION TANK INSTALLTHERMALEXPANSION TANK IF WATER HEATER IS INSTALLED IN A CLOSED SYSTEM GAS CONTROL GAS PILOT MAIN BURNER PILOT PIEZO ELECTRODE THERMOCOUPLE FLUE BAFFL...

Страница 6: ...a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as...

Страница 7: ...environment in which the water heater is installed Wa ter heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain Th...

Страница 8: ...a space whose volume is less than 50 cubic feet per 1 000 Btu per hour 4 8 cm per kW of the aggregate input rating of all appliances installed in that space VENT TERMINATION Before installing water h...

Страница 9: ...ny heating systems or component s used with a non potable water heating appli ance All piping components connected to this unit for space heating applications shall be suitable for use with potable wa...

Страница 10: ...TEMPERATURE PRESSURE RELIEF VALVE This heater is provided with a properly certified combination temperature pressure relief valve by the manufacturer The valve is certified by a nationally recognized...

Страница 11: ...and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and re place the temperature pressure relief valve with a new one WATER POTAB...

Страница 12: ...ution and wipe dry Wheninstalledatelevationsabove7 700feet 2 347meters input rating should be reduced at the rate of 4 percent for each 1 000 feet 305 meters above sea level which requires replacement...

Страница 13: ...ank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater To fill the water heater with water 1 Close the water heater drain valve by turning th...

Страница 14: ...1 cm above if within 10 ft 3 m horizontally to a mechanical air supply inlet Minimum 12 in 30 cm from sides above or below a permanently closed window or door Minimum 7 ft 2 3 m above public sidewalk...

Страница 15: ...72m 68 in for 40 gal models and 1 93m 76 in for 50 gal 50 gal Hi Input and 75 gal models The maximum distance recommended is 2 03m 80 in or in compliance with Figure 16 Where the wall is combustible a...

Страница 16: ...junction of the outer corrugated tube and the trim plate inside with suitable sealant SEALANT TRIM PLATE INSIDE TRIM PLATE OUTSIDE FIGURE 19 UNCOMPRESSING THE CORRUGATED TUBING 1 Pull the inner corrug...

Страница 17: ...corrugated tube TOP VIEW 90 MAXIMUM BEND FIGURE 26 CONDITION 2 Where floor joists impede venting a rise or drop to complete the vent termination is possible All installations require 25mm 1 in clearan...

Страница 18: ...r door 12 Set thermostat to desired setting 13 If the pilot will not stay lit after several tries turn the gas control knob clock wise to OFF see Figure A If the appliance will not operate follow the...

Страница 19: ...ter uses can cause temperatures at the point of use to exceed the thermostat setting by up to 17 C 30 F If you experience this type of use you should consider using lower temperature settings to reduc...

Страница 20: ...effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipp...

Страница 21: ...ssibility of injury under these conditions we recommend the hot water faucet located farthest away be opened for several minutes before any electri cal appliances which are connected to the hot water...

Страница 22: ...er heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAM AGE Contact a qualified installer or service agency to replace a flooded water heater Do not atte...

Страница 23: ...ater to run until it flows clean This will help prevent sediment build up in the tank It is normal for lime and scale deposits to form within the tank Such deposits will not be removed by periodic dra...

Страница 24: ...er heater 2 Follow Draining instructions 3 Turning counterclockwise remove the hex cap below the screw handle 4 Remove the washer and put the new one in place 5 Screw the handle and cap assembly back...

Страница 25: ...er from temperature pressure relief valve may be due to thermal expansion or high water pres sure in your area D The temperature pressure relief valve may be leaking at the tank fitting E Water from a...

Страница 26: ...gas utility company 3 Notify utility install dirt trap in gas line 4 Clean locate source and correct 5 Finger tighten then 1 4 turn with wrench 6 Replace thermocouple 7 Locate source and correct 8 Re...

Страница 27: ...3 Heater installed in a confined area 1 Provide ventilation to water heater Check flue way flue baffle burner 2 Clean locate source and correct 3 Provide fresh air ventilation SMOKING AND CARBON FORM...

Страница 28: ...28 NOTES...

Страница 29: ...used at water pressure not exceeding the working pressure shown on the heater filled with potable water free to circulate at all times and with the tank free of damaging water sediment or scale depos...

Страница 30: ...nt 125 Southeast Parkway Franklin TN 37068 phone 1 800 433 2545 The warrantor will only honor replacement with identical or similar water heater or parts thereof which are manufactured or distributed...

Страница 31: ...31 500 TENNESSEE WALTZ PARKWAY ASHLAND CITY TN 37015 PHONE 1 800 433 2545 FAX 1 800 433 2515 www aosmithwaterheaters com email parts hotwater com...

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