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REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER 
REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED 
TRADESMAN IN THE FIELD INVOLVED.  PLUMBING, AIR 
SUPPLY, VENTING AND GAS SUPPLY ARE REQUIRED.

INSPECT SHIPMENT

There may be hidden damage caused in transit.  Check to 
be certain all parts of the venting system, as listed below, 
are present.  

CAUTION!!! IF THERE ARE ANY DAMAGED 

PARTS, DO NOT INSTALL THIS WATER HEATER.  REPORT 
ANY SHORTAGE TO YOUR DISTRIBUTOR OR DAMAGE TO 
YOUR CARRIER.

GENERAL

The installation must conform to these instructions and the local 
code authority having jurisdiction.  In the absence of local codes, 
the installation must comply with the current editions of the 

“Nat-

ural Gas and Propane Installation Code”

 CAN/CSA-B149.1.  

The code is available from the Canadian Standards Association, 
5060 Spectrum Way, Mississauga, Ontario, Canada, L4W 5N6.

WATER PIPING

HOTTER  WATER  CAN  SCALD:
Water heaters are intended to produce hot water.  Water heated 
to a temperature which will satisfy space heating, clothes wash-
ing, dish washing, cleaning and other sanitizing needs can scald 
and permanently injure you upon contact.  Some people are 
more likely to be permanently injured by hot water than others.  
These include the elderly, children, the in

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 rm, or physically/men-

tally handicapped.  If anyone using hot water in your home 

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 ts 

into one of these groups or if there is a local code or state law 
requiring a certain temperature water at the hot water tap, then 
you must take special precautions.  In addition to using the low-
est possible temperature setting that satis

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 es your hot water 

needs, a means such as a *mixing valve, should be used at the 
hot water taps used by these people or at the water heater, see 
Figure 2.  Valves for reducing point of use temperature by mixing 
cold and hot water are also available:
 
Consult a Quali

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 ed Installer or Service Agency.  Follow  man-

ufacturer’s instructions for installation of the valves.  Before 
changing the factory setting on the thermostat, read the “Tem-
perature Regulation” section in this manual.

This water heater shall not be connected to any heating systems 
or component(s) used with a non-potable water heating appli-
ance.

All piping components connected to this unit for space heating 
applications shall be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment shall 
not be introduced into this system.

When the system requires water for space heating at tem-
peratures higher than required for domestic water purposes, a 
*mixing valve must be installed.  Please refer to Figure 2 for 
suggested piping arrangement.

Water supply systems may, because of such events as high line 
pressure, frequent cut-offs, the effects of water hammer among 
others, have installed devices such as pressure reducing valves, 
check valves, back 

fl

 ow preventers, etc. to control these types of 

problems.  When these devices are not equipped with an internal 
by-pass, and no other measures are taken, the devices cause 
the water system to be closed.  As water is heated, it expands 
(thermal expansion) and closed systems do not allow for the 
expansion of heated water.

The water within the water heater tank expands as it is heated 
and increases the pressure of the water system.  If the relieving 
point of the water heater’s temperature-pressure relief valve 
is reached, the valve will relieve the excess pressure.  

The 

temperature-pressure relief valve is not intended for the 
constant relief of thermal expansion.

  This is an unacceptable 

condition and must be corrected.

It is recommended that any devices installed which could create 
a closed system have a by-pass and/or the system have an ex-
pansion tank to relieve the pressure built by thermal expansion 
in the water system.  Expansion tanks are available for ordering 
through a local plumbing contractor.  Contact the local water 
supplier and/or a service agency for assistance in controlling 
these situations.

NOTE: To protect against untimely corrosion of hot and cold 
water 

fi

 ttings, it is strongly recommended that di-electric 

unions or couplings be installed on this water heater when 
connected to copper pipe.

All gas piping must comply with local codes and ordinances or 
with the 

“Natural Gas and Propane Installation Code”

 CAN/

CSA-B149.1 whichever applies. Copper and brass tubing and 

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 ttings (except tin lined copper tubing) shall not be used.

INSTALLING THE NEW WATER HEATER

Содержание 186589-004

Страница 1: ...fety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER GAMA certification applies to all residential gas water heat ers with capacities of 20 to 100 gallons with input rating of 75 000 BTU Hr o...

Страница 2: ...it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features and use of flammable vapor ignition resistant water heaters and have a...

Страница 3: ...3 GENERAL SAFETY...

Страница 4: ...iation ANSI American National Standards Institute NFPA National Fire Protection Association ASME American Society of Mechanical Engineers GAMA Gas Appliance Manufacturer s Association UL Underwriters...

Страница 5: ...TALL PER LOCAL CODES THERMAL EXPANSION TANK INSTALLTHERMALEXPANSION TANK IF WATER HEATER IS INSTALLED IN A CLOSED SYSTEM GAS CONTROL GAS PILOT MAIN BURNER PILOT PIEZO ELECTRODE THERMOCOUPLE FLUE BAFFL...

Страница 6: ...a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as...

Страница 7: ...environment in which the water heater is installed Wa ter heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain Th...

Страница 8: ...a space whose volume is less than 50 cubic feet per 1 000 Btu per hour 4 8 cm per kW of the aggregate input rating of all appliances installed in that space VENT TERMINATION Before installing water h...

Страница 9: ...ny heating systems or component s used with a non potable water heating appli ance All piping components connected to this unit for space heating applications shall be suitable for use with potable wa...

Страница 10: ...TEMPERATURE PRESSURE RELIEF VALVE This heater is provided with a properly certified combination temperature pressure relief valve by the manufacturer The valve is certified by a nationally recognized...

Страница 11: ...and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and re place the temperature pressure relief valve with a new one WATER POTAB...

Страница 12: ...ution and wipe dry Wheninstalledatelevationsabove7 700feet 2 347meters input rating should be reduced at the rate of 4 percent for each 1 000 feet 305 meters above sea level which requires replacement...

Страница 13: ...ank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater To fill the water heater with water 1 Close the water heater drain valve by turning th...

Страница 14: ...1 cm above if within 10 ft 3 m horizontally to a mechanical air supply inlet Minimum 12 in 30 cm from sides above or below a permanently closed window or door Minimum 7 ft 2 3 m above public sidewalk...

Страница 15: ...72m 68 in for 40 gal models and 1 93m 76 in for 50 gal 50 gal Hi Input and 75 gal models The maximum distance recommended is 2 03m 80 in or in compliance with Figure 16 Where the wall is combustible a...

Страница 16: ...junction of the outer corrugated tube and the trim plate inside with suitable sealant SEALANT TRIM PLATE INSIDE TRIM PLATE OUTSIDE FIGURE 19 UNCOMPRESSING THE CORRUGATED TUBING 1 Pull the inner corrug...

Страница 17: ...corrugated tube TOP VIEW 90 MAXIMUM BEND FIGURE 26 CONDITION 2 Where floor joists impede venting a rise or drop to complete the vent termination is possible All installations require 25mm 1 in clearan...

Страница 18: ...r door 12 Set thermostat to desired setting 13 If the pilot will not stay lit after several tries turn the gas control knob clock wise to OFF see Figure A If the appliance will not operate follow the...

Страница 19: ...ter uses can cause temperatures at the point of use to exceed the thermostat setting by up to 17 C 30 F If you experience this type of use you should consider using lower temperature settings to reduc...

Страница 20: ...effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipp...

Страница 21: ...ssibility of injury under these conditions we recommend the hot water faucet located farthest away be opened for several minutes before any electri cal appliances which are connected to the hot water...

Страница 22: ...er heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAM AGE Contact a qualified installer or service agency to replace a flooded water heater Do not atte...

Страница 23: ...ater to run until it flows clean This will help prevent sediment build up in the tank It is normal for lime and scale deposits to form within the tank Such deposits will not be removed by periodic dra...

Страница 24: ...er heater 2 Follow Draining instructions 3 Turning counterclockwise remove the hex cap below the screw handle 4 Remove the washer and put the new one in place 5 Screw the handle and cap assembly back...

Страница 25: ...er from temperature pressure relief valve may be due to thermal expansion or high water pres sure in your area D The temperature pressure relief valve may be leaking at the tank fitting E Water from a...

Страница 26: ...gas utility company 3 Notify utility install dirt trap in gas line 4 Clean locate source and correct 5 Finger tighten then 1 4 turn with wrench 6 Replace thermocouple 7 Locate source and correct 8 Re...

Страница 27: ...3 Heater installed in a confined area 1 Provide ventilation to water heater Check flue way flue baffle burner 2 Clean locate source and correct 3 Provide fresh air ventilation SMOKING AND CARBON FORM...

Страница 28: ...28 NOTES...

Страница 29: ...used at water pressure not exceeding the working pressure shown on the heater filled with potable water free to circulate at all times and with the tank free of damaging water sediment or scale depos...

Страница 30: ...nt 125 Southeast Parkway Franklin TN 37068 phone 1 800 433 2545 The warrantor will only honor replacement with identical or similar water heater or parts thereof which are manufactured or distributed...

Страница 31: ...31 500 TENNESSEE WALTZ PARKWAY ASHLAND CITY TN 37015 PHONE 1 800 433 2545 FAX 1 800 433 2515 www aosmithwaterheaters com email parts hotwater com...

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