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13

SEDIMENT TRAPS

A drip leg (sediment trap) shall be installed as close to the inlet of 
the water heater as practical at the time of water heater installa-
tion. The sediment trap shall be either a tee 

fi

 tting with a capped 

nipple in the bottom outlet or other device recognized as an ef-
fective sediment trap. If a tee 

fi

 tting  is used, it shall be installed 

in conformance with one of the methods of installation shown in 
Figures 8 and 9.

Contaminants in the gas lines may cause improper operation of 
the gas control valve that may result in 

fi

 re or explosion.  Before 

attaching the gas line be sure that all gas pipe is clean on the 
inside.  To trap any dirt or foreign material in the gas supply line, 
a drip leg (sometimes called a sediment trap) must be incor-
porated in the piping.  The drip leg must be readily accessible.  
Install in accordance with the “Gas Piping” section. Refer to the 
current edition of the 

“Natural Gas and Propane Installation 

Code”

 CAN/CSA-B149.1

HOT WATER 

OUTLET

COLD WATER 

INTLET

DRAIN VALVE

DISCHARGE PIPE
(DO NOT CAP
OR PLUG)

DRAIN PAN

UNION

SHUTOFF 
VALVE

FLOOR DRAIN

TEMPERATURE 
AND PRESSURE 
RELIEF VALVE

UNION

6” MAXIMUM 
AIR GAP

FIGURE 10

FILLING THE WATER HEATER

Never use this water heater unless it is completely full of water.  
To prevent damage to the tank, the tank must be 

fi

 lled with water.  

Water must 

fl

 ow from the hot water faucet before turning “ON” 

gas to the water heater.

To 

fi

 ll the water heater with water:

1.  Close the water heater drain valve by turning the handle 

clockwise ( ). The drain valve is on the lower front of the 
water heater.

2. Open the cold water supply valve to the water heater. 

 

NOTE: The cold water supply valve must be left open when 
the water heater is in use.

3.  To insure complete 

fi

 lling of the tank, allow air to exit by open-

ing the nearest hot water faucet.  Allow water to run until a 
constant 

fl

 ow is obtained.  This will let air out of the water 

heater and the piping.

4.  Check all water piping and connections for leaks.  Repair as 

needed.

VENTING

NEVER OPERATE THE HEATER UNLESS IT IS VENTED TO 
THE OUTDOORS AND HAS ADEQUATE AIR SUPPLY TO 
AVOID RISKS OF IMPROPER OPERATION, FIRE, EXPLOSION 
OR ASPHYXIATION.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND 
VENTILATING AIR.  ADEQUATE AIR FOR COMBUSTION 
AND VENTILATION MUST BE PROVIDED FOR SAFE 
OPERATION.

HIGH ALTITUDE INSTALLATIONS

Installations above 7,700 ft. (2347 m) require replacement of the 
burner ori

fi

 ce in accordance with the 

“Natural Gas and Pro-

pane Installation Code”

 CAN/CSA-B149.1.  Failure to replace 

the ori

fi

 ce could result in improper and inef

fi

 cient operation of 

the appliance, producing carbon monoxide gas in excess of safe 
limits, which could result in serious personal injury or death.  
Contact your gas supplier for any speci

fi

 c changes which may 

be required in your area.

Содержание 186589-004

Страница 1: ...fety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER GAMA certification applies to all residential gas water heat ers with capacities of 20 to 100 gallons with input rating of 75 000 BTU Hr o...

Страница 2: ...it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features and use of flammable vapor ignition resistant water heaters and have a...

Страница 3: ...3 GENERAL SAFETY...

Страница 4: ...iation ANSI American National Standards Institute NFPA National Fire Protection Association ASME American Society of Mechanical Engineers GAMA Gas Appliance Manufacturer s Association UL Underwriters...

Страница 5: ...TALL PER LOCAL CODES THERMAL EXPANSION TANK INSTALLTHERMALEXPANSION TANK IF WATER HEATER IS INSTALLED IN A CLOSED SYSTEM GAS CONTROL GAS PILOT MAIN BURNER PILOT PIEZO ELECTRODE THERMOCOUPLE FLUE BAFFL...

Страница 6: ...a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as...

Страница 7: ...environment in which the water heater is installed Wa ter heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain Th...

Страница 8: ...a space whose volume is less than 50 cubic feet per 1 000 Btu per hour 4 8 cm per kW of the aggregate input rating of all appliances installed in that space VENT TERMINATION Before installing water h...

Страница 9: ...ny heating systems or component s used with a non potable water heating appli ance All piping components connected to this unit for space heating applications shall be suitable for use with potable wa...

Страница 10: ...TEMPERATURE PRESSURE RELIEF VALVE This heater is provided with a properly certified combination temperature pressure relief valve by the manufacturer The valve is certified by a nationally recognized...

Страница 11: ...and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and re place the temperature pressure relief valve with a new one WATER POTAB...

Страница 12: ...ution and wipe dry Wheninstalledatelevationsabove7 700feet 2 347meters input rating should be reduced at the rate of 4 percent for each 1 000 feet 305 meters above sea level which requires replacement...

Страница 13: ...ank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater To fill the water heater with water 1 Close the water heater drain valve by turning th...

Страница 14: ...1 cm above if within 10 ft 3 m horizontally to a mechanical air supply inlet Minimum 12 in 30 cm from sides above or below a permanently closed window or door Minimum 7 ft 2 3 m above public sidewalk...

Страница 15: ...72m 68 in for 40 gal models and 1 93m 76 in for 50 gal 50 gal Hi Input and 75 gal models The maximum distance recommended is 2 03m 80 in or in compliance with Figure 16 Where the wall is combustible a...

Страница 16: ...junction of the outer corrugated tube and the trim plate inside with suitable sealant SEALANT TRIM PLATE INSIDE TRIM PLATE OUTSIDE FIGURE 19 UNCOMPRESSING THE CORRUGATED TUBING 1 Pull the inner corrug...

Страница 17: ...corrugated tube TOP VIEW 90 MAXIMUM BEND FIGURE 26 CONDITION 2 Where floor joists impede venting a rise or drop to complete the vent termination is possible All installations require 25mm 1 in clearan...

Страница 18: ...r door 12 Set thermostat to desired setting 13 If the pilot will not stay lit after several tries turn the gas control knob clock wise to OFF see Figure A If the appliance will not operate follow the...

Страница 19: ...ter uses can cause temperatures at the point of use to exceed the thermostat setting by up to 17 C 30 F If you experience this type of use you should consider using lower temperature settings to reduc...

Страница 20: ...effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipp...

Страница 21: ...ssibility of injury under these conditions we recommend the hot water faucet located farthest away be opened for several minutes before any electri cal appliances which are connected to the hot water...

Страница 22: ...er heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAM AGE Contact a qualified installer or service agency to replace a flooded water heater Do not atte...

Страница 23: ...ater to run until it flows clean This will help prevent sediment build up in the tank It is normal for lime and scale deposits to form within the tank Such deposits will not be removed by periodic dra...

Страница 24: ...er heater 2 Follow Draining instructions 3 Turning counterclockwise remove the hex cap below the screw handle 4 Remove the washer and put the new one in place 5 Screw the handle and cap assembly back...

Страница 25: ...er from temperature pressure relief valve may be due to thermal expansion or high water pres sure in your area D The temperature pressure relief valve may be leaking at the tank fitting E Water from a...

Страница 26: ...gas utility company 3 Notify utility install dirt trap in gas line 4 Clean locate source and correct 5 Finger tighten then 1 4 turn with wrench 6 Replace thermocouple 7 Locate source and correct 8 Re...

Страница 27: ...3 Heater installed in a confined area 1 Provide ventilation to water heater Check flue way flue baffle burner 2 Clean locate source and correct 3 Provide fresh air ventilation SMOKING AND CARBON FORM...

Страница 28: ...28 NOTES...

Страница 29: ...used at water pressure not exceeding the working pressure shown on the heater filled with potable water free to circulate at all times and with the tank free of damaging water sediment or scale depos...

Страница 30: ...nt 125 Southeast Parkway Franklin TN 37068 phone 1 800 433 2545 The warrantor will only honor replacement with identical or similar water heater or parts thereof which are manufactured or distributed...

Страница 31: ...31 500 TENNESSEE WALTZ PARKWAY ASHLAND CITY TN 37015 PHONE 1 800 433 2545 FAX 1 800 433 2515 www aosmithwaterheaters com email parts hotwater com...

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