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User Manual

LIOSMART 100

5

2.0

INTRODUCTIONS

Appliance description

Controller

This unit is equipped with microprocessor controller which is specially designed for automatization

of freeze drying cycles. Controller enables 50 different programs. Each of these 50 programs has
ability to set 50 different cycle steps.

Calibration, validation

The basic calibration is performed by the manufacturer. If ordered the calibration report is

delivered with the unit. Calibration, validation can also be done by the user because the appliance
has a special sub-program that allows easy settings and adjustments for temperature probes
without mechanical intervention on the device.

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Содержание 19116384

Страница 1: ...User Manual January 2020 FREEZE DRYER LIOSMART 100 ...

Страница 2: ...me loss of business opportunities loss of use and other related exposures caused by incorrect use of product Warranty is valid for 13 months from date of shipping and includes spare parts and labor Type LIOSMART 100 Serial number 19116384 Date of shipping Signature Stamp Manufacturer Cinquepascal S r l Via Carpaccio 35 Trezzano Sul Naviglio 20090 MI Italia Tel 02 4455913 Fax 02 48468659 E mail inf...

Страница 3: ...ogram selection and Start 17 6 0 SETTINGS 19 6 1 Parameter settings Manual Program 19 6 2 Parameter settings Automatic Program 23 7 0 SPECIAL SETUP 25 7 1 Special Settings Time and Date 25 7 2 Corrections setup 26 7 3 Corrections setup scheme 27 7 4 Special Setup User Passwords 30 8 0 SERVICE AND MAINTENANCE 32 9 0 REQUIRED SPACE AND CONNECTIONS 33 10 0 DISMANTLING AND DISPOSAL 34 11 ATTACHMENTS 3...

Страница 4: ...NGER Appliance must not be installed in a room where the possibility of explosive atmosphere is present DANGER OF BREAK DOWN Service is only allowed to authorized personnel WARNING Never use with toxic corrosive flammable or organic materials unless special precautions are in place to prevent injury to personnel or damage to equipment WARNING Never operate the appliance with the housing removed DA...

Страница 5: ...ent programs Each of these 50 programs has ability to set 50 different cycle steps Calibration validation The basic calibration is performed by the manufacturer If ordered the calibration report is delivered with the unit Calibration validation can also be done by the user because the appliance has a special sub program that allows easy settings and adjustments for temperature probes without mecha...

Страница 6: ...ompressor system condenser Water cooled compressor system shelves Heating electrical Doors Fully transparent single handed closing Power supply 3x400 V 50 Hz 57A 24 kW Communication RS 232 USB Temperature probe PT 100 shelve temperature PT 100 condenser temperature PT 100 Material Vacuum probe 1 x Pirani vacuum on pump 1 x Pirani vacuum chamber Vacuum pump Edwards EDS 200 Compressed air min 4 bar ...

Страница 7: ...User Manual LIOSMART 100 7 Dimensional drawing ...

Страница 8: ...User Manual LIOSMART 100 8 Dimensional drawing shelves view ...

Страница 9: ...User Manual LIOSMART 100 9 Connections ...

Страница 10: ...connections 4 Disconnect flexible tubes tri clamp TC 50 5 connections 5 Connect trolley to chamber use two trolley safety bolts 6 Deblock shelves 7 Carefully move shelves on trolley 8 Secure shelves with two shelve safety bolts 9 Disconnect trolley remove two trolley safety bolts 10 Carefully move trolley with shelves from chamber Tray Rod for tray removal ...

Страница 11: ...User Manual LIOSMART 100 11 Flexible tube Shelves lock mechanism Ball valve Ball valve Ball valve Ball valve Flexible tube Tri clamp Tri clamp ...

Страница 12: ...User Manual LIOSMART 100 12 Trolley Trolley safety bolt Shelves safety bolt ...

Страница 13: ...al safety system which turns heaters off if temperature rises for more than 5 C above set temperature In case of an error on this system a mechanical over temperature shut off will disable heating If this happens the cause must be found and the over temperature shut off must be manually reset The over temperature shut off device is located behind the rear plate of the housing and is manually reset...

Страница 14: ...sported with a vehicle Installation must be done in a dry well ventilated room Be sure that the chamber seal is always clean and in superb condition Maintain top level condition of the vacuum pump 5 1 Vacuum pump Vacuum pump is one of the most important parts of every freeze dryer Follow the original manufacturer user and maintenance plan for vacuum pump ATTENTION Safety gloves use is a must when ...

Страница 15: ...ings ON Printer ON Printer error if light flashes Confirmation Start program Stop program Parameter selection Value increase decrease Main menu Nun pad F1 program copy confirmation button F2 P Pump Measured value Cooling Heating Working hours Program INFO Gas inlet Vacuum break Clear Exit form menu ...

Страница 16: ...device last step is always endless to keep the condenser cold and system in vacuum Step 9 Press Gas inlet Vacuum brake to be able to open the door and remove the material Step 10 Start manual program program 0 and trigger condenser defrost condenser defrost will automatically stop after 10 minutes condenser defrost is not necessary also you can leave the door open and wait overnight to melt the co...

Страница 17: ...current shelve temperature Tc 19 C current condenser temperature P 1015 0mb current vacuum pressure in chamber Pp 1015 0mb current vacuum pressure in vacuum pump Tm 13 1 C Current temperature on material probe Press to enter main menu Display Press a number on a keyboard to enter in the selected sub menu ...

Страница 18: ...rts See special settings Tsh 26 0 C 20 0 C Current shelve temperature is 26 0 C set temp 20 0 C P 1015 0mb 1000 0mb Current chamber pressure is 1015 0 mbar set pressure is 1000 mbar Tm 26 8 C Current temperature on material Tc 19 0 C Current condenser temperature Vacuum value from Pirani vacuum gauge All values above 10 mb are treated as atmospheric pressure Only values below 10 mbar can be consid...

Страница 19: ...the number next to the written description you enter the described sub menu Press To move between parameters press to set value press ATTENTION If you press 2 MANUAL manual program starts immediately Parameters for manual program can be set while in operation 3 4 5 6 7 1 2 6 1 Parame ter ...

Страница 20: ... pressure in chamber On display you can see an available vacuum range in mbar 5 Condenser working mode OFF Cooling should only be used for shelf conditioning and not for material freezing Defrosting when defrosting condensate must be drained from chamber 6 Cooling Heating speed You can set temperature change rate of the shelve C min 1 C h 250 C h system limits apply 7 Recording period Recording in...

Страница 21: ...User Manual LIOSMART 100 21 8 Recording period Recording interval can be set from 1 in 200 minutes or switched off ATTENTION If you set value lower than 1 minute recording is set to OFF ...

Страница 22: ...User Manual LIOSMART 100 22 ...

Страница 23: ...m name Enter program name the selected program can be named Use numpad to enter letters and numbers 3 Number of steps Choose the required number of cycle steps freezing primary drying secondary drying Maximum number of different steps is 50 To change value press 7 3 2 6 5 4 1 These parameters are set for each step 8 9 6 2 Parame ter ...

Страница 24: ...rature and material temperature to jump to next step When this is set to 99 C step will only run for duration time When this is set to for example 3 C step will wait that the difference betwean shelve temperature and material temperature is inside 3 C duration time This function works in freezing as well as in other drying steps 8 Cooling Heating speed You can set temperature change rate of the sh...

Страница 25: ...ess to enter main menu Display Press number to enter special setup menu Display Press number to enter sub menu time setup Display To change value under blinking line press to move blinking line press To save and exit setting press 7 1 Special Setting ...

Страница 26: ...is active you must enter password Enter password use numeric keyboard and finish with enter ATTENTION See chapter 7 4 SPECIAL SETTINGS USERS PASSWORDS ATTENTION Special settings should only be changed by the authorized personal on the basis of relevant measurements or other proofs Corrections are allowed to be changed only on credible measures basis by personnel with suitably equipment and knowled...

Страница 27: ...User Manual LIOSMART 100 27 1 7 2 3 6 9 4 5 8 12 13 14 15 16 17 18 10 11 7 3 Correct ions ...

Страница 28: ... use 9 Vacuum display Pc Current chamber pressure Pp Current vacuum pump pressure 10 Time count down tolerance temperature You can set the time of each temperature step The countdown will start when temperature is in set limits For example Set temperature 50 C Set time 60 min Set START TIME COUNT IN RANGE 1 C The countdown will start when the temperature will be between 49 0 C and 51 0 C 11 15 Inf...

Страница 29: ...User Manual LIOSMART 100 29 ...

Страница 30: ...s to access the selection of pre set program run the program and stop the program TECHNICIAN PASSWORD SETUP We have passwords for two technicians Technician password allows us to access all operator functions settings of programs and special setup settings The users passwords settings are not accessible and they are not allowed to change WARNING Changing passwords is enabled only with the administ...

Страница 31: ...inistrator password is set to 0000 are all passwords turned off 7 5 Special Setup Program copy To enter this menu press button Display Press to enter special setup menu Display Press to enter program copy setup menu Display DATA FROM PROG 1 Data from selected program number 1 will be copied COPY TO PROGRAM 2 to selected program number 2 To move between parameters press to set value press To confir...

Страница 32: ...build any part of the construction without producer s written permit All spare parts are in stock in the producer s magazine It is only allowed to use the original spare parts Maintenance and service within the warranty period may only be done by the producer s service department or authorized service With proper care the instrument should require very little maintenance Keep the interior and the ...

Страница 33: ...rest wall It must also be in a dry and well ventilated room Additional space or relocation of the apparatus may be necessary when carrying out any maintenance or servicing The user must provide electrical connection 3x 400V 10 50Hz 60Hz Environmental and operational conditions Temperature 23 C 5 C Relative humidity from 15 to 75 ...

Страница 34: ...waste Instead you should protect human health and the environment by handing over your waste equipment to a designated collection point for the recycling of waste electrical and electronic equipment For more information please contact your household waste disposal service Be aware that cooling system is filled with cooling gas R 404A ...

Страница 35: ...User Manual LIOSMART 100 35 11 ATTACHMENTS 11 1 CE declaration of conformity 11 2 Electro diagram ...

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