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Figure 7-2 – Troubleshooting Valve Locations – S-867 Right Side View

Note: The complete pneumatic
schematic is shown in the beginning of
the Troubleshooting section, Fig. 7-1.

Troubleshooting Guide

(arranged in sequence of machine operation)

•

To reduce the risk associated with sharp blade hazards:

−

Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely

sharp

•

To reduce the risk associated with mechanical and pneumatic hazards:

−

Allow only properly trained and qualified personnel to operate and/or service this equipment

•

To reduce the risk associated with pinch and entanglement hazards:

−

Turn air supply off and disconnect before performing any adjustments, maintenance or servicing the machine

WARNING

Troubleshooting

(Continued)

Problem

Possible Cause

Correction

Unit does not cycle.

Cut-off assembly does not retract.

Buffing assembly does not retract.

1. Air supply shut off or not connected

to unit.

2. Cover open.
3. Valve V-8 out of adjustment or

defective.

4. Valve V-9 out of adjustment or

defective.

5. Valve V-2 out of adjustment or

defective.

6. Power valve P-1 defective.
7. Kinked air lines.

1. Valve V-3 out of adjustment.
2. Cut-off assembly jammed with

tape holding roller on tape feed
assembly.

1. Valve V-3 out of adjustment or

defective.

2. Flow control closed.

1. Check main air supply line and

turn on unit.

2. Close cover.
3. Adjust or replace valve V-8. (see

page 10)

4. Adjust or replace valve V-9.

5. Adjust or replace valve V-2.

6. Replace valve.
7. Straightened or replace air lines.

1. Adjust or replace valve V-3.
2. Turn off air and retract cut-off

assembly. Actuate and hold V-3
valve and turn on air.

1. Adjust or replace valve V-3.

2. Adjust retract flow control for buff

cylinder.

Содержание 3M-Matic Dual S-867 II

Страница 1: ...ine serial number here Instructions and Parts List Dual S 867 II L Clip Applicator Assembly Type 10500 Important Safety Information 3M Matic and AccuGlide are Trademarks of 3M St Paul MN 55144 1000 Printed in U S A 3M2005 44 0009 2042 9 B 3M Matic TM 3 BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand andfollowall safetyandoperatinginstructions ...

Страница 2: ......

Страница 3: ...ng the S 867 L Clip Applicator Section I Table of Contents Page Equipment Warranty and Limited Remedy ii Dual S 867 II L Clip Applicator Contents ii Intended Use 1 Important Safeguards 2 Specifications 3 4 Dimensional Drawing 4 Installation and Set Up 5 Receiving and Handling 5 Machine Set Up 5 Initial Start Up of the Dual S 857 Applicator 5 Operation 6 Adjustments 6 Maintenance 6 Troubleshooting ...

Страница 4: ...nated by 3M A part will be presumed to have become defective after the warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or ...

Страница 5: ... Since each taping head is actuated independently single L clips can also be applied The taping heads can easily be adjusted to apply two L clips at 8 inch 203 mm minimum to 31 inch 785 mm maximum centers The steel ball bearing work surface allows easy positioning of boxes regardless of box size or weight The Dual S 867 II L Clip Applicator Assembly has been designed and tested for use with Scotch...

Страница 6: ...inch and entanglement hazards Always feed boxes into the machine by pushing only from the end of the box Keep hands hair loose clothing and jewelry away from opening in the nest CAUTION To reduce the risk associated with mechanical and pneumatic hazards Read understand and follow all safety and operatinginstructionsbeforeoperatingor servicing the case sealer Allow only properly trained and qualifi...

Страница 7: ...ox width Depth 2 1 4 inches 60 mm minimum to unlimited maximum Note Operator capability will determine maximum height width and depth For other size requirements please contact your 3M sales representative or call 1 800 PAC LINE 1 800 722 5463 6 Cycle Time 1 2 seconds 7 Compressed Air Requirements 65 PSIG 4 2 bar gauge pressure 4 3 SCFM 120 liter minute 21C 1 0 bar at 50 cycles minute 8 Operating ...

Страница 8: ...4 Figure 2 1 Dimensional Drawing Specifications Continued ...

Страница 9: ...e by shimming under casters if necessary Machine must be level or boxes left on machine will roll off 2 Turn air valve on both applicators Off and connect plant air supply to male quick disconnect on the lower rear frame rail of the applicator frame See Figure 3 1 Figure 3 1 Air Connection Initial Start Up of the Dual S 867 Applicator After completing the Set Up procedure continue through Operatio...

Страница 10: ...le applicators complete their cycle Total cycle time 1 2 seconds To reduce the risk associated with mechanical and pneumatic hazards Read understand and follow all safety and operating instructions before operating or servicing the case sealer Allow only properly trained and qualified personnel to operate and or service this equipment Never attempt to defeat the machine guard interlock To reduce t...

Страница 11: ...plicator spare parts Ref No 3M Part No Description 1 26 1014 3759 3 Caster Locking Plastiglide 2 26 1014 3788 2 Transfer Ball Assembly Tri State Bearing Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement parts ordering information ...

Страница 12: ...THIS PAGE IS BLANK ...

Страница 13: ... Itisrecommendedyou immediatelyorderthespare partslistedinthe Spare Parts ServiceInformation section Thesepartsare expectedtowearthrough normaluse andshouldbe keptonhandtominimize productiondelays 3M Industrial Adhesives and Tapes 3MCenter Building220 5E 06 St Paul MN 55144 1000 SerialNo For reference record machine serial number here Instructions and Parts List S 867 Type 10500 L ClipApplicator 3...

Страница 14: ......

Страница 15: ...of this manual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Technical Assistance 3M Matic Helpline 1 800 328 1390 Please provide the customer support coordinator with the machine number machine type model and serial number If you have a technical question that does not require an immediate response you may Fax it to 651 736 7282 Minimumbillingonpart...

Страница 16: ......

Страница 17: ...riate number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts and or additional manuals include machine name number and type 3M Matic AccuGlide and Scotch are Trademarks of 3M St Paul MN 55144 1000 Printed ...

Страница 18: ......

Страница 19: ...Position Air Off 11 Rest Position Air On 11 Application Cycle Cut Buff Sequence 12 Application Cycle Feed Sequence 13 Components 14 Valves 14 Cylinders 14 Operation 15 16 Tape Loading And Threading 15 16 Operating Sequence 16 Adjustments 17 Tape Width 17 Tape Web Alignment 17 Tape Drum Tension 17 Tape Tension Roller 17 V 8 Valve Adjustment 17 Air Flow Controls 17 Maintenance 18 Blade Replacement 1...

Страница 20: ...2 Air Line Connections Tubing Length 22 Replacement Parts and Service Information 24 Recommended Spare Parts 24 How To Order Replacement Parts 24 Repair Service 24 Replacement Parts Illustrations And Parts Lists 25 40 Typical Mounting Set Up 41 42 Table of Contents Continued ...

Страница 21: ...lows the operator to quickly apply the L clip box closure When a box is inserted into the Intended Use nest the product paddle is depressed and the air operating mechanism which applies the L clip tape closure is activated causing the L clip to be automatically applied to the box corner The S 867 L Clip Applicator has been designed and tested for use with Scotch filament and strapping tape 3M Mati...

Страница 22: ...ter the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part 3M shall have no obligation to repair or replace 1 those parts failing due to operator misuse carelessness or due ...

Страница 23: ...dling equipment when lifting or repositioningthisequipment WARNING continued To reduce the risk associated with pinch and entanglement hazards Always feed boxes into the machine by pushing only from the end of the box Keep hands hair loose clothing and jewelry away from opening in the nest CAUTION To reduce the risk associated with mechanical and pneumatic hazards Read understand and follow all sa...

Страница 24: ...labels are damaged or destroyed they must be replaced to ensure operator safety Replacement part numbers for individual labels are shown in Figure 1 1 or a label kit part number 78 8098 9175 3 is available that includes all labels used on the machine See Safety and Information Labels end of Parts Illustration List Section I ...

Страница 25: ...o e t a t S s r o t a r e p O l l i k S f o r e b m u N s r o t a r e p O e n i h c a m e h t f o p u t e s d n a n o i t a l l a t s n I s n o i t c e t o r p y t e f a s h t i w g n i n n u R d e l b a s i d 2 1 t n e m e c a l p e r e p a T r o n o i t i s o p f f o e h t n i e v l a v r i a n i a M d e t c e n n o c s i d y l p p u s r i a 1 1 s e d a l b f o t n e m e c a l p e R d e t c e n ...

Страница 26: ...o 450 kPa gauge pressure 2 16 SCFM 3 65 m3 h 21 C 101 kPa at 50 cycles min 5 Operating Conditions Use in dry relatively clean environments at 40 to 120 F 5 to 49 C with clean dry boxes Important Machine should not be washed down or subjected to conditions causing moisture condensation on components 6 MachineDimensions Length 31 inches 790 mm includes 360 yard 330 m tape roll Height 29 inches 735 m...

Страница 27: ...the end of a box Three mounting areas have been provided on the S 867 main frame A mounting bracket with two holes and a single mounting hole on the left side and two mounting holes located on the front of the machine It is suggested that the S 867 be mounted securely at any two of these mounting areas Note When mounting the unit always align the top surface of the nest parallel with the work surf...

Страница 28: ...8 Installation and Set Up Continued Figure 2 2 Mounting Side Taping Position Front View ...

Страница 29: ...nd secure the two 8 32 x 1 2 lg screws and flat washers 2 Refer to Figure 2 4 and push the air line B onto the male elbow C on the right side of the air control unit as shown 3 Connect main air supply line Note The main air supply line and required fittings are to be supplied by customer Turn On Off valve on S 867 to Off position See Figure 2 3 Connect main air supply line to main air supply inlet...

Страница 30: ...re 2 3 Secure this setting with the 1 2 13 jam nut F Tape Loading and Threading See Operations Section Tape Drum Bracket Assembly The tape drum bracket is supplied with two 10 24 x 1 2 lg mounting screws Assemble the bracket to the machine and the tape drum to the bracket 1 Attach the tape drum bracket E to the rear of the machine with two 10 24 x 1 2 lg soc hd capscrews as shown in Figure 2 3 Fig...

Страница 31: ...ety valve V 9 and into the manifold through line 28 See Figure 7 1 The manifold then routes the air to seven locations Four of the routes from the manifold direct air to valves that are closed when the machine is in the rest position These blocked air routes are Through line 3 to valve V 2 Through line 25 to valve V 3 Through line 24 to valve V 4 Through line 18 to valve V 6 The remaining three ro...

Страница 32: ...tion cycle is completed Air is then directed to the head end of the cut and buff cylinders and causes both to extend at the same time At full extension a section of tape is cut by the knife assembly and immediately applied to the box by the buff roller assembly As the buff assembly reaches full extension it actuates valve V 3 This directs a pulse of air to the PB port of the pilot valve P 1 causin...

Страница 33: ...k up roller pivots upward out of the path of the feed assembly At the end of its stroke the feed assem bly actuates valve V 6 which directs a pulse of air to the PB port of the pilot valve P 2 This causes valve P 2 to shift and direct air through line 14 valve V 5 and line 26 to the head end of the jaw cylinder The jaw cylinder extends and the tape holding haws close to retain the free end of the ...

Страница 34: ... from paddle valve V 2 to pilot valve P 1 This sets up the machine for the application cycle V 9 Safety Valve V 9 removes power air to the ma chine when the cover is opened P 1 Pilot Valve P 1 controls the buff cut sequence P 2 Pilot Valve P 2 controls the feed sequence CYLINDERS Safety Cylinder A spring loaded cylinder that retains the feed assembly when the machine is in the rest position power ...

Страница 35: ...n the right side of the S 867 Release the cover latch shown in Figure 2 1 pull outward on the upper part of the latch unhook the latch and pivot open the cover Refer to Figure 4 1 and thread the tape as follows 1 Place the tape roll on the tape drum so the tape is dispensed downward adhesive side forward The tape roll must be fully against the drum flange 2 Pull approximately 12 inches 300 mm of t...

Страница 36: ... of the nest as shown 6 Close the cover and secure the latch Note Remove all work tools etc from inside S 867 case before closing cover Operating Sequence 1 Move the box forward over the paddle stops depressing the box paddle and hold it firmly and squarely against the nest vertical surface to apply the tape 2 The application only takes 1 4 second to apply the tape then the box can be removed from...

Страница 37: ...tension roller assembly counterclockwise to increase tension clockwise to decrease tension V 8 Valve Adjustment There are two lines scribed on the actuator button of the valve Correct adjustment of valve places the middle of these two lines at the edge of the actuator button housing when feed assembly is at top of travel see Figure 5 1 Loosen valve adjustment screws 2 slide valve up or down to obt...

Страница 38: ...n screws 2 7 Remove tape from blades and replace blade guard B using screws A and plain washers AA Tighten screws 8 Close and secure cover and connect turn on main air supply Blade Replacement Refer to Figure 6 1 Air Line Filter Refer to Figure 2 4 The air filter supplied with the S 867 is equipped with an automatic drain No maintenance is required To reduce the risk associated with sharp blade ha...

Страница 39: ...19 Troubleshooting Figure 7 1 Pneumatic Schematic ...

Страница 40: ...ooting Continued Problem Possible Cause Correction Unit does not cycle Cut off assembly does not retract Buffing assembly does not retract 1 Air supply shut off or not connected to unit 2 Cover open 3 Valve V 8 out of adjustment or defective 4 Valve V 9 out of adjustment or defective 5 Valve V 2 out of adjustment or defective 6 Power valve P 1 defective 7 Kinked air lines 1 Valve V 3 out of adjust...

Страница 41: ...ape not cutting or tape end shredding or buffing rollers stop in mid stroke and do not apply the tape Tape not being held by jaw assembly Correction 1 Adjust or replace valve V 4 2 Adjust extend flow control for feed cylinder 3 Replace valve 1 Turn off air supply adjust valve V 3 Retract cut and buffing cylinder to retracted positions Actuate and hold V 3 as air is turned on This should put air ci...

Страница 42: ... 14 P 2 Port B V 5 Valve 330 mm 13 0 inch 15 P 2 Port B V 7 Valve 541 mm 21 3 inch Air Line Number From To Length 16 P 2 Port A Jaw Cyl Rod 361 mm 14 3 inch 17 P 2 Port A F1 End Port 488 mm 19 2 inch 18 Manifold V 6 Valve 635 mm 25 0 inch 19 V7 Valve F2 End Port 787 mm 31 0 inch 20 P 1 Port A F3 End Port 610 mm 24 0 inch 21 F4 Side Port Buff Cyl Rod 279 mm 11 0 inch 22 F2 Side Port Feed Cyl Head 6...

Страница 43: ...23 THIS PAGE IS BLANK ...

Страница 44: ...tion has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 3 Refer to first page of this instruction manual Replacement Parts and Service Information for replacement parts ordering information Important Not all the parts listed are normally stocked items Some parts or...

Страница 45: ...25 Figure 8 1 Main Frame Nest Covers ...

Страница 46: ...26 Figure 8 2 Tape Drum Tape Feed Jaw Assemblies ...

Страница 47: ...27 Figure 8 3 Tape Feed Assembly ...

Страница 48: ...28 Figure 8 4 Jaw Assembly ...

Страница 49: ...29 Figure 8 5 Cut Off Buffing Assemblies ...

Страница 50: ...30 Figure 8 6 Cut Off Assembly ...

Страница 51: ...31 Figure 8 7 Buffing Assembly ...

Страница 52: ...32 Figure 8 8 Pneumatic Components ...

Страница 53: ...33 Figure 8 9 Pneumatic Components ...

Страница 54: ... 78 8046 8551 5 Shaft Roller Take up 16 78 8046 8562 2 Roller Top Wrap 17 78 8046 8553 1 Mount Cylinder Rod 18 78 8059 5781 4 Standoff Wheel 19 78 8111 1289 1 Tape Feed Assembly 20 78 8052 6349 4 Plate Stripper 21 78 8059 5758 2 Rail Stripper 22 78 8052 6350 2 Bracket Stripper Cylinder 23 78 8046 8559 8 Spacer Stripper 24 78 8046 8560 6 Plate Stripper Tape 25 78 8046 8561 4 Shaft Wrap Roller 26 78...

Страница 55: ...t Nyl Insert S Lock 10x24 45 26 1000 0922 9 Washer Wave 1 4 46 78 8059 5736 8 Cut OffAssembly 47 78 8046 8572 1 Bracket Air Cylinder 48 70 8601 0078 6 Blade 49 78 8046 8575 4 Blade GuardAssembly 50 78 8079 5480 1 Bracket Blade Mounting 52 26 1000 8448 7 Nut Jam 1 4 28 53 12 7991 1735 8 Washer Plain Type A 4 54 79 8068 3916 9 Clamp Blade 55 78 8005 2959 2 Rivet Pop 1 8 Dia USM AD 45 ABS 56 78 8046 ...

Страница 56: ...012 8 Ring Retaining E Ring Waldes 5133 50 82 26 1006 1770 8 Screw Soc Hd Hex Soc Dr 10 24 x 1 2 Lg 83 70 8656 5938 0 Screw Soc Hd Hex Soc Dr 1 4 20 x 1 2 Lg 84 18 1755 2103 0 Nut Nylon Insert 10 24 85 26 1002 4389 3 Nut Flanged Spiralock 1 4 20 86 78 8052 6367 6 Spacer Roller 87 70 8000 1495 6 Screw Soc Hd Hex Soc Dr 1 4 20 x 1 1 2 Lg 88 26 1004 1506 1 Wheel Guide Dua L Vee W2X 89 26 1004 1508 7 ...

Страница 57: ... 13 115 70 8000 5374 9 Nut Jam 1 2 13 116 26 1000 0664 7 Washer Shim 50 ID x 75 OD x 015 Thk 117 26 1002 4949 4 Screw Self Tap Thrd Form Plastite 6 19 x 3 8 Lg 118 26 1002 4389 3 Nut Flanged Spiralock 1 4 20 119 26 1006 1986 0 Screw Soc Hd Hex Soc Dr 1 4 20 x 3 4 Lg 120 78 8052 6340 3 Mount Valve V 6 121 26 1000 8448 7 Nut Jam 1 4 28 122 26 1002 8745 2 Washer Plain Type B 28 ID x 1 0 OD x 06 Th 12...

Страница 58: ... SMC Corp KM12 07 35 6 144 26 1006 2447 2 Nut S Lock Nylon Insert 8 32 145 26 1016 2158 4 Fitting Male Connector 1 4 O D Tube x 1 4 Male NPT SMC Corp KQ2H07 35S 146 26 1016 2162 6 Fitting Male Elbow 1 4 O D Tube x 10 32 Port SMC Corp KJY07 32 147 78 8079 5481 9 Mount Valve V 8 148 78 8079 5483 5 Spacer Valve V 4 149 26 1006 2066 0 Latch Over Center Draw Southco 97 50 110 15 150 78 8052 6257 9 Brac...

Страница 59: ...ide Dua L Vee Bishop Wisecarver W2X 171 26 1005 5133 7 Nut Plate Ohio TP1416 172 78 8059 5757 4 JawAssembly 173 78 8054 8685 5 Bracket Jaw Mounting 174 78 8054 8687 1 Clevis Air Cylinder 175 78 8054 8671 5 Shaft Clevis 176 78 8054 8672 3 Jaw Link Assembly Outer 177 78 8054 8673 1 Shaft Link 178 78 8054 8680 6 Roller Plate Assembly R H 179 78 8054 8683 0 Roller Jaws 180 78 8054 8684 8 Tape Clamp As...

Страница 60: ...B075 0512C 205 26 1016 2148 5 Cylinder Safety SMC Corp NCM75 GCH06 0050 206 78 8133 9645 0 Cylinder Paddle Modified Ref SMC Corp NCJ2D16 050T 207 26 1016 2150 1 Cylinder Feed SMC Corp NCMB075 0450C 208 78 8133 9646 8 Clevis Rod Paddle Cylinder 209 78 8003 9416 1 Spring Extension Lee LE 037D 5MW 210 26 1016 2161 8 Fitting Male Run Tee 1 4 Tube x 1 4 Tube x 1 8 Male NPT SMC Corp KJY07 34S 213 26 101...

Страница 61: ...s The following illustrations show several typical mounting set ups of the S 867 in bottom taping or top taping positions To use front two holes for mounting as shown remove existing retaining screws Refer to the S 867 instruction and parts list manual for installation and set up information The following six illustrations denote non standard mounting and require customer installation For qualific...

Страница 62: ...on of more than two S 867 s engineering assistance is recommendedthroughyour3M Representative Printed in U S A 3M 2005 44 0009 1873 8 F Figure 4 S 867 Top Taping mounted adjacent to work surface Figure 5 S 867 typical mounting for U clip taping of sleeves and cartons less than 1 0 inch 25 mm thick 3M Industrial Adhesives and Tapes 3MCenter Building220 5E 06 St Paul MN 55144 1000 Figure 6 Two S 867...

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