Zodiac Pool Systems APURE35C Installation And Operation Manual Download | Manualshive

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2019-0967
2019-10-09

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Installation and Operation Manual

Zodiac Aquapure Ei Series APURE35C

by Zodiac Pool Systems, Inc

2620 Commerce Way

Vista, California, 92081 USA

In US: (800) 822-7933 • In Canada (888) 647-4004

www.ZodiacPoolSystems.com

Swimming pool algicide/bactericide

Chlorine Generating Device

For Residential Pools

DOMESTIC

REGISTRATION NO. 30232 PEST CONTROL PRODUCTS ACT

Installation and Operation Manual

READ THE LABEL AND OPERATION MANUAL BEFORE USING

KEEP OUT OF REACH OF CHILDREN

Maximum Overcurrent Protection - 15A

Use Copper Conductors Only

Disconnect Power before Opening Service Cover

For Outdoor or Indoor Use

Electrical Requirements: 120/240 VAC 50/60 Hz 3

WIRE, 1.3 AMP

Maximum Output of Hypochlorous Acid is Equivalent to 420 g

of Free Available Chlorine Per Day

4,000 parts per million of salt

The maximum volume of water that can be treated with

one unit of APURE35C is 132,000 litres

(35,000 gallons) (132.0 m

3

)

For swimming pools, a range of 1-3 ppm of free available

chlorine must be maintained.

Controls bacteria and algae in swimming pool water.
Do not use this device with bromide products.

BUILDER/INSTALLER: Please leave this manual with the pool owner.

POOL OWNER: Please save this manual.

WARNING

FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualified in pool
equipment by the jurisdiction in which the product will be installed where such local requirements exists. In the event no such
local requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment
installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this
product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices
and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void
the warranty.

Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property
damage, or death.

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Summary of Contents for APURE35C

Page 1: ...ools a range of 1 3 ppm of free available chlorine must be maintained Controls bacteria and algae in swimming pool water Do not use this device with bromide products BUILDER INSTALLER Please leave this manual with the pool owner POOL OWNER Please save this manual WARNING FOR YOUR SAFETY This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by t...

Page 2: ...FIRE OR EXPLOSION KEEP OUT OF REACH OF CHILDREN Notice to User This pest control product is to be used only in accordance with the directions on the label It is an offence under the Pest Control Products Act to use this product in a way that is inconsistent with the directions on the label ETL Listed Conforms To UL STD 1081 Certified to CAN CSA C22 NO 218 1 ...

Page 3: ... 6 2 Wiring to the AquaLink RS Control System or PDA 14 3 6 3 Testing the Connection 16 3 7 Bypass Plumbing Instructions If Flow Rate Exceeds 348 LPM 92 GPM 17 3 8 Split Return Plumbing Instructions For Infloor Cleaning Systems 18 3 9 Alternative Installation When Pipe is Obstructed 18 Section 4 Pool Water Preparation 19 4 1 Determining Pool Size Litres of Water in Your Pool 19 4 2 Determining Poo...

Page 4: ...igure 2 Carton Contents 9 Figure 3 Installation Requirements 10 Figure 4 Installation Requirements 11 Figure 5 Attaching the Power Pack 11 Figure 6 Disassemble Cell 11 Figure 7 Marking Pipe for Drilling Feeder Holes 11 Figure 8 Drilling Feeder Holes 11 Figure 9 Pipe Spacer 11 Figure 10 Attaching Cell Clamps 12 Figure 11 Water Flow Arrows 12 Figure 12 Cell Attached 12 Figure 13 Locking Ring Alignme...

Page 5: ...he Cell 27 Figure 28 Invert the Cell 27 Figure 29 Winterizing Cap Installed 28 Figure 30 Locking Ring Level 28 Figure 31 Cell Exploded View 33 Figure 32 Winterizing Cap and Locking Ring Tool 33 Figure 33 Power Pack Exploded View 33 List of Tables Table 1 Approximate Kilograms Pounds of Salt Needed to Obtain 4 000 ppm 4 0 gpl 22 Table 2 Approximate Kilograms Pounds of Stabilizer Needed to Obtain 50...

Page 6: ...rd should only be replaced by the manufacturer service agent or electrician When installing and using this electrical equipment always follow basic safety precautions Before performing installation disconnect all power Connect to a circuit that is protected by a ground fault circuit interrupter GFCI Do not install within an outer enclosure or beneath the skirt of a hot tub or spa Do not use this d...

Page 7: ...of your operational system at least 1 m 3 ft from the pool so children cannot use the equipment to access the pool and be injured or drown WARNING People with a medical condition should consult a physician before entering pool or spa water Prolonged immersion in hot water may induce hyperthermia Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the...

Page 8: ...t tub The use of alcohol drugs or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas Water temperature in excess of 38 C 100 F may be hazardous to your health CAUTION This device is intended for use with permanent swimming pools and swimming pools with a built in spa It cannot be used in stand alone spas Do not use with storable pools A permanently installed pool i...

Page 9: ...ural stone especially when used outdoors be sealed to prevent weathering staining and premature degradation Consult with your stone or deck contractor for the proper sealer for the masonry products you have selected to use around your pool or spa For the optimal results sealers should be reapplied on a regular basis Reapply the protective sealer on a schedule per the manufacturer s instructions Us...

Page 10: ...rolytic Cell L x W x H 16 5 cm x 14 cm x 30 5 cm 6 5 in x 5 5 in x 12 in Maximum water volume treated 132 000 L 35 000 gal Chlorine Output 0 42 kg 0 93 lbs per day Input Voltages 240 V or 120 V the system auto detects voltage Weight Power Pack 3 2 kg 7 lbs Electrolytic Cell 0 9 kg 2 lbs Input Current 240 VAC 1 A Input Current 120 VAC 1 3 A 2 2 Product Contents ITEM DESCRIPTION QTY A Power Pack 1 B...

Page 11: ...amage severe injury or death Before you begin your installation please check that you have the right tools and a suitable location to install the power pack and cell Please ensure that you have read and understood the Important Safety Instructions section 3 1 Materials and Tools 3 2 Installation Requirements WARNING The Zodiac AquaPure Ei Series APURE35C chlorine generating device must be installe...

Page 12: ... an AquaLink RS Control System or PDA see Section 3 6 5 Unscrew the locking ring from the cell in order to extract it from the upper clamp see Figure 6 6 Press the two 2 push buttons on either side of the upper clamp to separate the upper clamp from the lower clamp see Figure 6 7 Invert the lower clamp and place on the pipe Mark the pipe for drilling the feeder holes see Figure 7 8 Drill the feede...

Page 13: ...tallation codes may require the equipment to be properly bonded to other pool equipment or to a bonding grid Bonding per Section 3 5 must also be accomplished to ensure personal safety and safety of equipment 3 5 Bonding Canadian Electric Code CEC requires pool equipment to be bonded to each other Check your local codes to determine if other local installation codes are enforced by the Authority H...

Page 14: ...notices and instructions may result in property damage serious injury or death Improper installation and or operation will void the warranty When using electrical products basic precautions should always be followed including the following DANGER RISK OF ELECTRIC SHOCK WHICH CAN RESULT IN SERIOUS INJURY OR DEATH Before attempting installation or service ensure that all power to the device is disco...

Page 15: ...ow Rate Exceeds 348 L min 92 GPM WARNING If flow rate exceeds 348 L min 92 gpm the cell must be plumbed on bypass otherwise it may result in property damage personal injury or death NOTE Pool pumps greater than 2 HP may produce flow rates exceeding 348 L min 92 gpm If you are unsure of the flow rate of your pool pump contact your dealer for assistance The maximum flow rate for the cell is 348 L mi...

Page 16: ... swimming pool water Nitrates can cause extremely high chlorine demands and will deplete chlorine from your swimming pool Insome cases nitrates may even lower your chlorine levels to zero Your local pool professional can test for nitrates Make sure nitrates are not present in your pool Metals some metals can cause loss of chlorine and stain your pool Have your local pool professional check for met...

Page 17: ...ss scaling of the cell Sequestering Agents can be used to compensate for source water which may have unusually high calcium hardness High calcium hardness can contribute to scale formation in the pool Sequestering agents will help keep minerals in solution and under some conditions can prevent scaling from happening Consult your pool professional about the use of a sequestering agent CAUTION It is...

Page 18: ...taken from two 2 places described below Compare the two 2 samples A higher level should be found at the pool return line The higher level at the pool return line indicates the salt water chlorinator system is producing chlorine 1 At the pool return line 2 46 cm 18 in below the surface and well away from the pool return line 4 6 Salt NaCl Sodium Chloride 4 6 1 When to Add Salt Add salt to the pool ...

Page 19: ...und your pool and or spa please discuss all options with your contractor to assess the compatibility of such materials and chemicals When mixing acid with water ALWAYS ADD ACID TO WATER NEVER ADD WATER TO ACID Some helpful considerations may include Maintaining high salt and chlorine levels above recommended range can contribute to corrosion of pool or spa equipment Choosing plants that can withst...

Page 20: ...334 lbs 227 kgs 501 lbs 303 kgs 668 lbs 379 kgs 835 lbs 454 kgs 1001 lbs 530 kgs 1168 lbs 250 142 kgs 313 lbs 213 kgs 469 lbs 284 kgs 626 lbs 355 kgs 782 lbs 426 kgs 939 lbs 497 kgs 1095 lbs 500 132 kgs 292 lbs 199 kgs 438 lbs 265 kgs 584 lbs 331 kgs 730 lbs 397 kgs 876 lbs 464 kgs 1022 lbs 750 123 kgs 271 lbs 185 kgs 407 lbs 246 kgs 542 lbs 308 kgs 678 lbs 369 kgs 814 lbs 431 kgs 949 lbs 1000 114...

Page 21: ...kgs 5 1 lbs 2 9 kgs 6 3 lbs 3 4 kgs 7 6 lbs 4 0 kgs 8 9 lbs 30 0 8 kgs 1 7 lbs 1 2 kgs 2 5 lbs 1 5 kgs 3 4 lbs 1 9 kgs 4 2 lbs 2 3 kgs 5 1 lbs 2 7 kgs 5 9 lbs 40 0 4 kgs 0 8 lbs 0 6 kgs 1 3 lbs 0 8 kgs 1 7 lbs 1 0 kgs 2 1 lbs 1 2 kgs 2 5 lbs 1 3 kgs 3 0 lbs NOTE The above chart is for general reference only The recommended stabilizer reading is between 10 50 ppm and will vary dependent on geograph...

Page 22: ...r light The output can be adjusted in increments of 20 up to 100 If the OUTPUT button is pressed beyond 100 the output level setting will drop back to 20 5 5 Connection to an AquaLink RS PDA Control System The Zodiac AquaPure Ei Series APURE35C chlorine generating device can be connected to an AquaLink RS or PDA Control System see Section 3 5 and 3 6 For detailed instructions for the AquaLink RS o...

Page 23: ...e power pack is fitted with a rechargeable battery which can last in excess of 500 hours without the power being connected In the event of a power failure the battery will retain ALL settings In the event of the battery losing its charge the microprocessor in the unit will retain the following settings permanently Operating hours Cell hours Controller setting ...

Page 24: ... geographic areas with excessive evaporation and minimal dilution of pool water with fresh water A build up of by products can damage the electrolytic cell 3 Total Alkalinity Test Test pool water for total alkalinity with a test kit Take steps necessary to maintain an alkalinity of 100 120 ppm see Section 4 3 4 Calcium Hardness Test pool water for calcium hardness level using test kit or by having...

Page 25: ...d as follows 1 Ensure that all power to the power pack and the controller is disconnected turned off at the circuit breaker 2 Before removing the cell for cleaning shut off any necessary valves to prevent any water loss 3 Open the air relief valve to release any pressure in the poolsystem 4 Remove the terminal cap and cell leads 5 Undo the locking ring If required use the locking ring tool provide...

Page 26: ...the line During the cold season if you are using a FREEZE CONTROLLER on pump equipment and you choose to keep the chlorinator installed turn the CHLORINE PRODUCTION down to 20 otherwise chlorine production will exceed the recommended level of 1 3 ppm 6 4 1 Winterizing Procedure 1 Ensure that all power to the power pack and the controller is disconnected turned off at the circuit breaker 2 Shut off...

Page 27: ...heavy organic load rain leaves fertilizer or heavy bather load Pets using pool Set chlorine production to 100 and set the pump and the cell to run for 24 hours After 24 hours recheck chlorine levels If still too low super chlorinate with alternate source Low less than 3 500 ppm salt level in pool water Use salinity test strips a TDS salinity meter or another reliable method to test the salinity of...

Page 28: ...k the connection to the pump timer see Section 3 4 Check if GFCI tripped Problem Possible Cause Corrective Action Flow light is on Display says No Flow Caused by insufficient water flow through the cell NOTE When the Flow light is on the chlorine output will be turned off The pump or skimmer baskets are filled with debris preventing sufficient water flow through the system Check and clean the pump...

Page 29: ...ght is off A combination of low water temperature 2 18 C 35 65 F and lower salt levels 3 500 4 000 ppm Check salt level in pool water If level is between 4 000 4 500 ppm no action is necessary If salt levels are lower than 4 000 ppm raise the salinity level to 4 000 4 500 ppm see Section 4 6 NOTE Salt levels above 6 000ppm maycausecorrosiondamage Problem Possible Cause Corrective Action Output Fau...

Page 30: ... growth Brush down the affected walls and then manually shock the pool see Section 4 3 Problem Possible Cause Corrective Action Eye and or skin irritation Improper water balance Balance the water to recommended levels in Section 4 4 Problem Possible Cause Corrective Action Scale formation on pool equipment NOTE To clean the deposit scale on the cell see Section 6 3 Incorrect pH causing minerals to...

Page 31: ...dle Clamp Assy APURE Ei R0511700 Power Pack 6 R Kit Power PCB Assy APURE 35 R0512100 7 R Kit Control PCB Assy APURE Ei R0512300 8 R Kit Cover Assy Controller APURE Ei R0512400 9 R Kit Output Cable Assy APURE Ei R0512500 10 R Kit Screws PCB Mounting APURE Ei R0512800 11 R Kit Screws Cover Power Supply APURE Ei R0512900 Miscellaneous 12 R Kit Locking Ring Tool R0512600 13 R Kit Winterizing Kit R0512...

Page 32: ...diac Pool Systems Inc 2620 Commerce Way Vista CA 92081 1 800 822 7933 www ZodiacPoolSystems com ZODIAC is a registered trademark of Zodiac International S A S U used under license All trademarks referenced herein are the property of their respective owners 2011 Zodiac Pool Systems Inc H0368100 Rev 1109 ...

Page 33: ...CHILDREN The maximum volume of water that can be treated with one unit of model Zodiac AquaPure Ei Series APURE35C is 132 000 litres 132 m3 For swimming pools a range of 1 3 ppm of free available chlorine must be maintained Maximum output of hypochlorous acid equivalent to 420g of free available chlorine per day Controls bacteria and algae in swimming pool water NOTICE TO USER This pest control pr...

Page 34: ...ac AquaPure Ei Series APURE35C Registration Number s 30232 PEST CONTROL PRODUCTS ACT This cell must be only used on this model of chlorine generating device Read the label Installation and Operating Manual of the chlorine generating device Zodiac AquaPure Ei Series Zodiac AquaPure Ei Series APURE35C before using ...

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