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201

9

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0

1

.

1

8

  005

Ⓐ  

表4

OM-K0572E 00

4

表1

3

C. CAUTION

q

The system function normally in the environment where the temperature is at 0-40˚C. humidity at 10-85% RH, atmospteric
pressure at 500-1060hPa, and no moisture condensation in the Unit. Use at outside of these Limits may cause malfunction.

w

Store the system in the place where the temperature is at -10-60˚C, humidity at 10-85% RH, and the system is not
subject to air with dust, sulfur, or salinity.

e

Do not install system next to RF noise sources malfunctions can occur.

r

Install equipment so that the power supply cord can be pulled out without hindrance in event of emergency.

t

This system is not approved for use in flammable or explosive environments or with flammable or explosive materials. 

y

Never oil the bearings. This attachment is assembled with permanently greased bearings. 

u

Please check the motor and handpiece prior to each use for vibration, abnormal noises, heat, and rough or stiff rotation.
If any of the above conditions are beyond acceptable limits, please send the system to NAKANISHI for service. 

i

Never move the Chuck Control Ring to Open while the motor is running, the motor and attachment will be damaged.
Only change tool with the motor completely stopped. 

o

When using large cutting tools, tools with a head diameter larger than 4mm rotate the motor and attachment at slow
speed. It is very easy to bend and break large cutting tools at high rotation speeds. 

!0

If the motor protection circuit repetitively activates and stops the motor, you are using too much force. Please use
less hand force and continue the operation. Heavy handed usage will result in dramatically shortened motor,
attachment and tool life. 

!1

Please clean the chuck and spindle center shaft weekly as failure to do this can cause contaminants to build up in
the chuck and increase runout or reduce the clamping strength of the chuck. 

!2

Do not disassemble or alter the product by yourself.

!3

Be sure to replace fuse with the correct type and rating.

!4

Do not spill any liquid on the controls.

!5

Please be careful not to be injured by the grinder or bur.

!6

Be sure to turn the power off before cleaning and maintenance of the Handpiece.

D. NOTICE

q

Do not tighten the collet without mounting a cutting tool or dummy bur as this will result in damage to the collet and spindle. 

w

Don't use pencils, pens or other sharp objects on the Front Panel buttons. 

e

User is solely responsible for maintaining control of operation, maintenance and periodic inspection of the system. 

r

Equipment to be send back to manufacturer for servicing / repair.

t

Only use with original power supply cord. In case of damage, contact NSK / NAKANISHI service center.

Fig. 2

q

Control Unit

w

Speed Control Knob

e

Speed Display

r

Load Meter

t

Forward / Reverse Selector Switch

y

Forward / Reverse LED

u

Motor A Switch

i

Motor A LED

o

Motor A Connector

!0

FIXPEED Switch

!1

FIXPEED LED

!2

Motor B Switch

!3

Motor B LED

!4

Motor B Connector

!5

Power Switch

!6

Handpiece Holder

!7

Optional Foot Pedal (FC-64)

!8

Motor Handpiece
(IR-310,ENK-410S)

!9

NAKANISHI Smart Switch

@0

Handpiece Stand

@1

Foot Pedal Connector

@2

Power Cord

@3

Power Connector Assembly

S

Component Names 

Fig. 1

17

18

20

19

2

3

1

10

11

16

12

8

7

6

5

13

14

15

4

9

22

23

21

3

4

S

Setting Up the Control Unit

1.Connecting the Motor/Attachment

Insert the motor cord plug into the Motor A Connector 

o

or the

Motor B Connector 

!4

, and align the pin on the plug with the

groove on the connector and tighten the motor cord plug nut.

(

Fig. 3

)

2.Connecting the Optional Foot Pedal

Insert the foot pedal cord plug into the Foot Pedal Connector 

@1

and align the pin on the plug with the groove on the connector.

(

Fig. 4

)

3.Connecting the Power Cord

Insert the Power Cord 

@2

plug into the Power Connector

Assembly 

@3

on the back of the control unit securely and

carefully align the pins. (

Fig. 5

)

Fig. 3

Fig. 4

Fig. 5

7

9

21

12

14

23

22

4

7

S

Error Codes

When the Motor Protection Circuit stops the motor due to some system failure, such as overload,

wire breakage, misuse or circuit problems, the Speed Display 

e

will display an Error Code. 

NOTE

Please make sure to replace fuses with the same rated 'Slow Blow' or 'Time Delay' type

fuses. Failure to replace with the proper type fuse will result in continuous fuse failures or

damage to the unit and motor. 

CAUTION

Fuses blow only when a short circuit or voltage spike on the AC Iine occurs. If you are

uncertain of the cause for a fuse failing, send the unit to an authorized NAKANISHI

service shop for repair. 

Fig. 7

23

For solutions to the error codes please see the Troubleshooting Section of this manual. 

S

Fuse Replacement 

Fuses are located in the Power Connector Assembly 

@3

.

Depress the spring tabs located on the top and bottom of the

Power Connector Assembly and remove it to change the fuses. 

(T1.6AH250V for 120V, T

8

00mAH250V for 230V). (

Fig. 7

Error cord

Description

Cause

E   0

Self-check error

•Abnormal internal memory

•Broken internal memory

E   2

Overvoltage detection error

•Shorted cord (power line),damaged circuit

•Broken internal circuit

E   4

Unit overheat error

•Temperature rise in the unit due to longtime use at a high load

•Unit placed under high temperature

E   5

PAM circuit error

•Abnormal voltage generated in start / stop circuit

•Faulty start / stop circuit from PAM(L Slide)

E   F

Foot pedal error

•Faulty Foot Pedal or Shorted Foot Pedal cord

•Broken internal circuit

E   6

Rotor lock error

•Open chuck

•Faulty handpiece

•Motor Faulty

•Faulty sensor (Hall IC)

•Severed cord (signal, power line)

E   1

Overcurrent detection error

(Hard)

•Long-time use at a high load (overcorrect)

•Shorted cord (power line)

•Shorted motor winding

E   3

Motor sensor error

•Faulty sensor (Hall IC)

•Disconnected motor cord

•Severed cord (signal line)

E   8

Overvoltage detection error

(Soft)

•Long-time use at a high load (overcorrect)

•Shorted cord (power line)

•Shortstop of the motor winding

E   9

ITRIP error

•Faulty motor and circuit

7

8

S

Maintenance Mode 

This system incorporates a maintenance mode to check the function of the switches, display, foot

pedal, motor, and etc. To activate the Maintenance Mode press and hold the FIXPEED Switch 

!0

and

Motor Switch A 

u

simultaneously and turn the Power Switch 

!5

on. Hold the buttons until the unit

'beeps' (about 2 seconds). With maintenance mode activated the Speed Control Knob 

w

will switch

between function checks and the function will be displayed in the Speed Display 

e

. The check will

be displayed in the following order from lowest speed setting "oP", "dP", "HL", "Pd" and "in" 

To release Maintenance Mode, turn the unit off and on again.

Function Checks are as follows 

1.[oP] : Switch operation check

Press the switch on the panel you wish to check and the light on the panel will light to indicate

proper operation of the switch.

2.[dP] : Display check

Press the Forward/Reverse Selector Switch 

t

, and the LEDs will light one by one to verify their

normal operation. To cancel this test press the Forward/Reverse Selector Switch 

t

again.

3.[HL] : Motor Signal check (Hall IC check)

Press the Forward/Reverse Selector Switch 

t

and the Speed Display 

e

will display one or two

horizontal lines. Turn the motor slowly by hand and the display will show one line, two lines, one

line, two lines,...smoothly from top to bottom to top. If any one of these three lines does not light,

the sensor (Hall IC) is bad or the signal line in the motor cord is cut. Please send the unit and

motor for repair. To cancel this check, press the Forward/Reverse Selector Switch 

t

again.  

4.[Pd] : Foot Pedal check

Press the Forward/Reverse Selector Switch 

t

, and the Speed Display 

e

will display

alphanumeric characters (0-9, A-F) according to the degree of depression of the Foot Pedal 

!7

.

Also depressing the foot pedal slightly lights the Motor A LED 

i

and depressing it fully

extinguishes the LED. If the Speed Display 

e

does not change smoothly or the Motor A LED 

i

does not light properly, the Foot Pedal 

!7

may be bad. To cancel this check, press the Forward/

Reverse Selector Switch 

t

again,

5.[in] : Initializing Function

Press the Forward/Reverse Selector Switch 

t

until a 'beep' is heard. The settings for rotation

direction and other settings will be reset to factory defaults. 

Rotation Direction : FWD (Forward) 

Motor Selector Switch : A 

FIXPEED : 20,000min

-1

8

On the bottom of the Handpiece stand, the tools necessary for

attachment maintenance and a spare chuck (optional) can be

mounted. (

Fig. 16

11

Fig. 17

Fig. 20

Fig. 19

Fig. 18

S

Handpiece Holder 

Insert the handpiece holder into the hole at the each side with the

control unit, and fix it with the provided screw to fit the usable 

angle. (

Fig.17

)

The attachment example of handpiece holder shows 

Fig. 18

Fig. 19

,

Fig. 20.

If the holder is attached as 

Fig. 20

, be sure to insert only the standard

motor ENK-410S.

And there is the case the holder can’t be used all for the attachments.

Fig. 16

S

Handpiece Stand 

11

12

Model Number

Power Requirements

Weight 
Dimensions 

S

Specifications

Control Unit 

NE249
AC120V, 50/60Hz,41VA / AC230V, 
50/60Hz,41VA
2.3kg 
W130 x D254 x H97mm 

Model Number 
Weight 

Handpiece Stand 

K-274 
120g 

Model Number 
Weight 

Handpiece Holder 

K-273 
20g 

Model Number 
Motor Rotation Speed
Max. Output 
Max. Torque 
Weight (W/O Cord)
Cord Length 

Model Number 
Weight 

Foot Pedal

FC-64
460g 

Motor

Attachment

ENK-410S
1,000 - 40,000 min

-1

73W 
4.3 cN.m 
90g  
1.5m 

(1) Standard Type 

Model Number 
Motor Rotation Speed
Max. Output 
Max. Torque 
Weight (W/O Cord)
Cord Length 

ENK-250T 
1,000 - 25,000min

-1

76W 
4.8cN.m 
147g 
1.5m 

Model Number 

Maximum Allowable

Motor Rotation Speed
Weight 
Collet Chuck

IR-310

Less than 40,000 min

-1

92 g
ø3.0 mm(CHH-3.0) ø2.35 (CHH-2.35)
Less than 2.5m/s

2

(When connecting to the motor)

Less than 80dB(A)
(When connecting to the motor)

(2) Torque Type 

Vibration Level 

Noise Level

S

European EC Directive Conformation 

The Products are conformed to EC Directives & EC Standards.

Machinery Directive 98/37/EC, 2006/42/EC
Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
Principle Standards : EN ISO 14121-1 : 2007 (ISO 14121-1 : 2007)

12

EmaxEVO̲OM-K0572E̲e̲1512 オモテ

Summary of Contents for Emax Evoluion

Page 1: ...lf check error Abnormal internal memory Broken internal memory E 2 Overvoltage detection error Shorted cord power line damaged circuit Broken internal circuit E 4 Unit overheat error Temperature rise in the unit due to longtime use at a high load Unit placed under high temperature E 5 PAM circuit error Abnormal voltage generated in start stop circuit Faulty start stop circuit from PAM L Slide E F ...

Page 2: ...ection anytime this device is in use r Do Not Touch the attachment or motor when the system is operating t This is a high torque system and burs can grab on the workpiece Always wear gloves to prevent injury anytime you are using this system Grinding and deburring produces lots of chips and other dust keep work are clean and put away items that can be damaged by chips sand or other contaminants y ...

Page 3: ...ection anytime this device is in use r Do Not Touch the attachment or motor when the system is operating t This is a high torque system and burs can grab on the workpiece Always wear gloves to prevent injury anytime you are using this system Grinding and deburring produces lots of chips and other dust keep work are clean and put away items that can be damaged by chips sand or other contaminants y ...

Page 4: ...n using large cutting tools tools with a head diameter larger than 4mm rotate the motor and attachment at slow speed It is very easy to bend and break large cutting tools at high rotation speeds 0 If the motor protection circuit repetitively activates and stops the motor you are using too much force Please use less hand force and continue the operation Heavy handed usage will result in dramaticall...

Page 5: ...n using large cutting tools tools with a head diameter larger than 4mm rotate the motor and attachment at slow speed It is very easy to bend and break large cutting tools at high rotation speeds 0 If the motor protection circuit repetitively activates and stops the motor you are using too much force Please use less hand force and continue the operation Heavy handed usage will result in dramaticall...

Page 6: ...cel the Auto Speed System press Motor Switch Au or B 2 the NAKANISHI Smart Switch 9 or depress the Foot Pedal 7 again SMotor Protection Circuit When the motor is operated with a load exceeding its limits or the handpiece is locked the Motor Protection Circuit operates and interrupts the power supply to the motor When the Motor Protection Circuit has been triggered an Error Code appears on the Spee...

Page 7: ...cel the Auto Speed System press Motor Switch Au or B 2 the NAKANISHI Smart Switch 9 or depress the Foot Pedal 7 again SMotor Protection Circuit When the motor is operated with a load exceeding its limits or the handpiece is locked the Motor Protection Circuit operates and interrupts the power supply to the motor When the Motor Protection Circuit has been triggered an Error Code appears on the Spee...

Page 8: ...f check error Abnormal internal memory Broken internal memory E 2 Overvoltage detection error Shorted cord power line damaged circuit Broken internal circuit E 4 Unit overheat error Temperature rise in the unit due to longtime use at a high load Unit placed under high temperature E 5 PAM circuit error Abnormal voltage generated in start stop circuit Faulty start stop circuit from PAM L Slide E F F...

Page 9: ...d the Speed Display e will display one or two horizontal lines Turn the motor slowly by hand and the display will show one line two lines one line two lines smoothly from top to bottom to top If any one of these three lines does not light the sensor Hall IC is bad or the signal line in the motor cord is cut Please send the unit and motor for repair To cancel this check press the Forward Reverse Se...

Page 10: ...ig 11 if the bur slips or the bur can not be removed make adjustments as shown above Fig 9 Loosen Fig 10 Loosen Fig 11 Turn until finger tight 1 5Turn 1 5Turn 1 5Turn CAUTION Never turn the Bur Lock Ring while the motor is rotating Turning the Bur Lock Ring with the motor rotating can cause injury and damage to motor and attachment LOCK OPEN Fig 12 Removal Fig 13 Connecting Motor Cord Nut Loosen 3...

Page 11: ...ig 11 if the bur slips or the bur can not be removed make adjustments as shown above Fig 9 Loosen Fig 10 Loosen Fig 11 Turn until finger tight 1 5Turn 1 5Turn 1 5Turn CAUTION Never turn the Bur Lock Ring while the motor is rotating Turning the Bur Lock Ring with the motor rotating can cause injury and damage to motor and attachment LOCK OPEN Fig 12 Removal Fig 13 Connecting Motor Cord Nut Loosen 3...

Page 12: ... Weight Handpiece Holder K 273 20g Fig 16 SHandpiece Stand Model Number Motor Rotation Speed Max Output Max Torque Weight W O Cord Cord Length Model Number Weight Foot Pedal FC 64 460g Motor Attachment ENK 410S 1 000 40 000 min 1 73W 4 3 cN m 90g 1 5m 1 Standard Type Model Number Motor Rotation Speed Max Output Max Torque Weight W O Cord Cord Length ENK 250T 1 000 25 000min 1 76W 4 8cN m 147g 1 5m...

Page 13: ... Weight Handpiece Holder K 273 20g Fig 16 SHandpiece Stand Model Number Motor Rotation Speed Max Output Max Torque Weight W O Cord Cord Length Model Number Weight Foot Pedal FC 64 460g Motor Attachment ENK 410S 1 000 40 000 min 1 73W 4 3 cN m 90g 1 5m 1 Standard Type Model Number Motor Rotation Speed Max Output Max Torque Weight W O Cord Cord Length ENK 250T 1 000 25 000min 1 76W 4 8cN m 147g 1 5m...

Page 14: ...or repair of the motor and or the motor cord If the same error code still appears after replacing the motor cord ask for repair of the unit If it operates normally after replacing the motor cord the motor and or the motor cord may be shorted Ask for repair of the motor and or the motor cord If the same error code still appears after replacing the motor cord ask for repair of the unit If it does no...

Page 15: ...or repair of the motor and or the motor cord If the same error code still appears after replacing the motor cord ask for repair of the unit If it operates normally after replacing the motor cord the motor and or the motor cord may be shorted Ask for repair of the motor and or the motor cord If the same error code still appears after replacing the motor cord ask for repair of the unit If it does no...

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