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PG 29

ZYTRONIC PROJECTED CAPACITIVE ZXY100/110

®

 TOUCH CONTROLLER & SENSOR

INTEGRATION MANUAL

 ISSUE 1

ZYTRONIC

INTEGRATION CHECKS

Once you have correctly completed a standard integration, you should be able to answer 

‘Yes’

 to the following questions:

Is the gasket used between the LCD and the touch sensor of the correct thickness?

Is the sensor fitted with the glass face forward (Viewing Face Label visible)?

Is the controller grounded either through the mounting standoffs or via a low impedance 
ground cable?

Is the controller spaced away from the metal chassis by at least 5mm?

Are the flexible cables bent to radius of no less than 2.5mm where they attach to the glass 
and anywhere else along their length?

Are the flexible cables inserted into the correct ZIF connector sockets?

Are the flexible cables inserted into the ZIF connector sockets with the gold contacts visible?

Are the flexible cables fully inserted into the ZIF connector sockets?

Are the flexible cables locked into the ZIF connector sockets?

Is the USB cable plugged directly into a USB port on the PC?

If a metal bezel has been used, is it spaced away from the front face of the sensor with the 
correct gasket thickness of 3mm?

If a metal bezel has been used, is it grounded to a common ground point with the metal 
chassis and controller PCB?

Summary of Contents for ZXY100

Page 1: ...PROJECTED CAPACITIVE ZXY100 TOUCH CONTROLLER SENSOR INTEGRATION MANUAL VERSION 1 1 ZXY100...

Page 2: ...MANUAL ISSUE 1 CHAPTER TITLE PAGES 1 0 Introduction 5 2 0 Controller Variants 7 8 3 0 Integrating the Sensor 10 12 4 0 Integrating the Controller PCB 14 16 5 0 Attaching the Sensor Flexible Cables 18...

Page 3: ...ISSUE 1 ZYTRONIC USER MANUAL ISSUE RECORD ISSUE NUMBER Issue 1 RELEASE DATE 13th June 2013 COMMENTS First Release EXPLANATION OF SYMBOLS USED WITHIN THIS MANUAL Warning Hazardous Voltage Caution item...

Page 4: ...1 INTRODUCTION...

Page 5: ...d when handling the touchscreen sensor and controller PCB during all stages of unpacking and installation of the product to prevent damage to the product due to high levels of ESD UNPACKING YOUR TOUCH...

Page 6: ...2 CONTROLLER VARIANTS...

Page 7: ...ve ZXY100 Touch Controller range consists of six distinct variants There are three different controller sizes suitable for different ranges of sensor sizes and each controller size is available in eit...

Page 8: ...NIC FIGURE 3 128 INPUT ZXY100 USB CONTROLLER FOR LARGE SENSOR SIZES For USB versions a USB cable with mini B plug is required Serial versions require a Serial cable with a Molex type connector as spec...

Page 9: ...3 INTEGRATING THE SENSWOR...

Page 10: ...display area This will allow for some misalignment during integration FIGURE 5 SUITABLE LCD TO MOUNT THE SENSOR TO Foam gasket should be used around the perimeter of the LCD to provide an air gap bet...

Page 11: ...ending on the material of the surfaces it is adhering to Any gasket used must be non sulphurous and maintain its adhesion at any temperature that it may be subjected to in service FIGURE 7 GASKET APPL...

Page 12: ...PG 12 ZYTRONIC PROJECTED CAPACITIVE ZXY100 110 TOUCH CONTROLLER SENSOR INTEGRATION MANUAL ISSUE 1 ZYTRONIC FIGURE 8 SENSOR MOUNTED ONTO LCD WITH GASKET VIEWING FACE LABEL...

Page 13: ...4 INTEGRATING THE CONTROLLER PCB...

Page 14: ...as shown in Figure 9 FIGURE 9 REAR OF LCD READY FOR CONTROLLER MOUNTING The controller PCB should be positioned so that the flexible cable s can reach their respective ZIF socket s without crossing ov...

Page 15: ...al chassis as shown in Figure 12 The controller PCB should be spaced at least 5mm away from the metal chassis CONTROLLER SPACED 5MM ABOVE METAL WORK AND GROUNDED FIGURE 12 TO METAL CHASSIS VIA METAL S...

Page 16: ...13 DOUBLE SIDED GASKET PADS MOUNTING OPTION If gasket pads are used to mount the controller PCB a separate ground connection from one of the controller PCB screw holes must be made to the LCD chassis...

Page 17: ...5 ATTACHING THE SENSOR FLEXIBLE CABLES...

Page 18: ...and along the cable length should be a minimum of 2 5mm as shown in Figure 15 FIGURE 15 FLEXIBLE CABLE BENDING AT SENSOR EDGE The flexible cables should be plugged into the controller PCB as shown in...

Page 19: ...uld be taken to ensure the flexible cables are fully inserted into the ZIF sockets as shown in Figure 18 FIGURE 18 CORRECT AND INCORRECT FLEXIBLE CABLE INSERTION INTO ZIF SOCKET Once the flexible cabl...

Page 20: ...PG 20 ZYTRONIC PROJECTED CAPACITIVE ZXY100 110 TOUCH CONTROLLER SENSOR INTEGRATION MANUAL ISSUE 1 ZYTRONIC FIGURE 19 ZIF CONNECTOR LOCKING BAR IN UNLOCKED AND LOCKED POSITIONS...

Page 21: ...6 POWER AND DATA CONNECTIONS...

Page 22: ...le for Serial type controllers as shown in Figure 20 FIGURE 20 USB CABLE PLUGGED INTO CONTROLLER PCB Care should be taken when inserting the USB connector into the socket to avoid damage or lifting of...

Page 23: ...sk of damage occurring to the controller PCB connector if the cable is accidentally pulled If adhesive pads are used on the clips it must be ensured that they will maintain their adhesion at any tempe...

Page 24: ...CTIONS CONNECTED TO LCD The completed integration is shown in Figure 25 FIGURE 25 COMPLETED INTEGRATION The USB cable from the controller should be connected to an available USB 1 USB 2 0 compatible p...

Page 25: ...PG 25 ZYTRONIC PROJECTED CAPACITIVE ZXY100 110 TOUCH CONTROLLER SENSOR INTEGRATION MANUAL ISSUE 1 ZYTRONIC FIGURE 26 CONNECTING THE USB CABLE TO THE HOST PC...

Page 26: ...7 USING A BEZEL...

Page 27: ...edge performance it is recommended that the bezel is set back from the LCD viewing area by a minimum of 5mm For edge flick gestures as found in Windows 8 increasing the bezel aperture size further may...

Page 28: ...8 INTEGRATION CHECKS...

Page 29: ...hassis by at least 5mm Are the flexible cables bent to radius of no less than 2 5mm where they attach to the glass and anywhere else along their length Are the flexible cables inserted into the correc...

Page 30: ...9 CONTROLLER PCB DRAWINGS...

Page 31: ...PG 31 ZYTRONIC PROJECTED CAPACITIVE ZXY100 110 TOUCH CONTROLLER SENSOR INTEGRATION MANUAL ISSUE 1 ZYTRONIC...

Page 32: ...PG 32 ZYTRONIC PROJECTED CAPACITIVE ZXY100 110 TOUCH CONTROLLER SENSOR INTEGRATION MANUAL ISSUE 1 ZYTRONIC...

Page 33: ...PG 33 ZYTRONIC PROJECTED CAPACITIVE ZXY100 110 TOUCH CONTROLLER SENSOR INTEGRATION MANUAL ISSUE 1 ZYTRONIC...

Page 34: ...PG 34 ZYTRONIC PROJECTED CAPACITIVE ZXY100 110 TOUCH CONTROLLER SENSOR INTEGRATION MANUAL ISSUE 1 ZYTRONIC...

Page 35: ...PG 35 ZYTRONIC PROJECTED CAPACITIVE ZXY100 110 TOUCH CONTROLLER SENSOR INTEGRATION MANUAL ISSUE 1 ZYTRONIC...

Page 36: ...PG 36 ZYTRONIC PROJECTED CAPACITIVE ZXY100 110 TOUCH CONTROLLER SENSOR INTEGRATION MANUAL ISSUE 1 ZYTRONIC...

Page 37: ...10 SERIAL CABLE DRAWING...

Page 38: ...PG 38 ZYTRONIC PROJECTED CAPACITIVE ZXY100 110 TOUCH CONTROLLER SENSOR INTEGRATION MANUAL ISSUE 1 ZYTRONIC...

Page 39: ...11 FURTHER INFORMATION...

Page 40: ...inding polishing and drilling equipment complemented by bending and thermal tempering ovens and silk screen printing equipment These facilities are complemented by the lamination material science and...

Page 41: ...Whiteley Road Blaydon on Tyne Tyne Wear NE21 5NJ United Kingdom T 44 0 191 414 5511 F 44 0 191 414 0545 Info zytronic co uk www zytronic co uk...

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