ZPA Pecky, a.s. 52 442 Mounting Instructions Download Page 4

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Classes of external influences 

– as extracted from ČSN Standard 33 2000-5-51 ed. 3.

Class:
  1) AC1 

–  Altitude ≤ 2,000 m above sea level

  2) AD5 

– Spouting water; water can spout in any direction

      AD7  

– Shallow dipping; possibility of occasional partial or complete covering 

(for the type MTP only)

  3) AE4  

– Light dustiness

      AE6  

– Heavy dustiness, 

(MTP only)

  4) AF2  

– Corroding atmosphere and pollutants; the presence of corroding pollutants is significant

  5) AG2  

– Average mechanical stress; in current industrial plants

  6) AH2  

– Medium vibrations; in current industrial plants

  7) AK2  

– Serious risk of growth of vegetation and moulds

  8) AL2  

– Serious danger of the occurance of animals

 (insects, birds, small animals)

  9) AM2-2   – Normal level of signal voltage. No additional requirements.
10) AN2   – Medium solar radiation with intensities > 500 W/m

2

 and ≤ 700 W/m

2

11) AP3  

– Medium seismic effects; acceleration > 300 Gal ≤ 600 Gal

12) BA4  

– Personal abilities; instructed people

13) BC3   –  Frequent contact with the earth potential; persons coming frequently into contat with “live” parts or 

standing on a conducting base

Operating  position   

The actuators 

MODACT MTN, MTP, type no. 52 442, 52 443 can be used in any operating position.

3. OPERATION MODE, SERVICE LIFE OF ACTUATORS

Operation mode 

According  to  ČSN  EN  60  034-1,  actuators  can  be  operated  in  S2  load  category 

(the  course  of  load  is 

shown in the picture).

 The operation time at +50 °C  shall be 10 minutes, the average mean load thrust value  

shall be below or equal to 60 per cent of the maximum tripping thrust Fv. According to ČSN EN 60 034-1, the 

actuators can also be operated in the S4 mode 

(interrupted operation with acceleration intervals).

 The load 

factor N/N+R shall be maximum 25 per cent, the longest operation cycle N + R is 10 minutes. The maximum 
number of switching actions in automatic control mode is 1200 actions per hour. The average mean load thrust 
at load factor of 25 per cent and 50 °C shall not exceed 40 per cent of the maximum tripping thrust Fv. 

The maximum average mean of the load thrust equals the rated thrust of the actuator.

Corrosion protection

Actuators are standardly delivered with surface treatment corresponding to category of corrosion aggressiveness 

C1, C2 and C3 according to ČSN EN ISO 12944-2. 

On customer's request is possible to do surface treatment correcponding to category of corrosion aggressiveness 

C4, C5-I and C5-M.

In following table is provided and overview of environment for each categories of corrosion aggressiveness accor-

ding to ČSN EN ISO 12944-2. 

Corrosion  

aggressiveness  

level 

Example of typical environment

Outdoor

Indoor

 

C1 

 

Heated buildings with clean atmosphere  

 

(very low)  

 

e.g. offices, shops, schools, hotels.

 

C2 

Atmosphere with low level of pollution. 

Unheated buildings, in which may occur 

 

(low)  

Mostly outdoor areas. 

condensation, e.g. stocks, sports halls.

 

C3 

Urban industrial atmospheres, 

Production areas with high humidity and low air 

 

(middle) 

mild pollution of sulfur dioxide. 

pollution, e.g. food industry, processing  

 

 

Seaside areas with middle salinity.  

factories, breweries.

 

C4 

Industrial areas and seaside areas  

Chemical plants, swimming pools,  

 

(high) 

with middle salinity. 

seaside shipyard.

 

C5-I  

 

(very high  

Industrial areas with high humidity 

Buildings or areas with predominantly continuous 

 

– industrial) 

and aggressive atmosphere. 

condensation and high air pollution.  

 

C5-M  

 

(very high 

Seaside areas with high salinity. 

Buildings or areas with predominantly 

 

– seaside) 

 

continuous condensation and high air pollution.

Summary of Contents for 52 442

Page 1: ...Type numbers 52 442 52 443 Electric Linear Pull rod actuators 4 19 MOUNTING INSTRUCTIONS...

Page 2: ...ZPA Pe ky a s is certified company in accordance with ISO 9001 as amended...

Page 3: ...tion or in the tropical atmosphere the anti condensation heater which has been built in all actuators should be always used One or two heater elements should be connected as required Installation of t...

Page 4: ...tervals The load factor N N R shall be maximum 25 per cent the longest operation cycle N R is 10 minutes The maximum number of switching actions in automatic control mode is 1200 actions per hour The...

Page 5: ...trol IP 67 Noise Acoustic pressure level A max 85 dB A Acoustic power level A max 95 dB A Tripping thrust At the factory the tripping thrust has been adjusted within the min max range giving in Table...

Page 6: ...lling switch and the SZ CLOSE signalling switch are used Each of these switches acts only in one direction of output shaft rotation The operating point of the microswitches can be set within the whole...

Page 7: ...our pole The change over switches are installed in a terminal board box and the control elements on the lid of this terminal board box Position regulator The position regulator built in in the actuato...

Page 8: ...rminals allowing conductors with a maximum cross section 4 mm2 to be connected Access to the terminal board is obtained after removal of the terminal box cover All control circuits of the electric act...

Page 9: ...e three phase asynchronous motor 1 drives via countershaft gearing 2 the sun gear of a differential gear unit enclosed in the supporting actuator box power gear transmission 3 In the mechanical power...

Page 10: ...the transmitter support is positioned at an angle of 180 C with respect to the illustrated position Fig 2a Base plate design with current transmitter 14 66 13 17 67 15 66 16 75 66 12 Legend 12 Torque...

Page 11: ...direction whereas the segment 24 is designed for the OPEN direction The torque control unit is also fitted with a locking mechanism On operation of the torque limiting switch thismechanism locks this...

Page 12: ...ranges of adjustment of the signalling switches and the transmitter are required to be changed the position of adjusting wheel K3 should be changed For this purpose the signalling unit should be parti...

Page 13: ...wheel 62 This wheel is rotated step by step by gear wheels driving cam 57 60 Turning of the cam up to the lever of the CLOSE or OPEN position limit switch PZ or PO causes the switches to change over H...

Page 14: ...ter 1 x 100 This transmitter has one sided shaft and at its end is fixed a twin wheel 73 composed of gears A and B The principle of drive and transmitter adjustment is equal as at current transmitter...

Page 15: ...rise up to the resistance value corresponding to the end position open 50 ohms until max 98 ohms Transmitter is set up by this way e Current position transmitters At the first is necessary to set up s...

Page 16: ...ssary to increase the feeding voltage within the range of recommend values or to decrease total resistance of the current loop R Caution The transmitter CPT 1Az must not be connected without checking...

Page 17: ...se Press the push button 4 then the push button 20 and keep them depressed until LED blinks When the sense of rotation is changed the end limit positions 4 mA and 20 mA remain valid but the working ra...

Page 18: ...the actuator is to be stored for a longer period than 3 years then prior to commissioning oil refilling should be made Any manipulation of the equipment at a temperature below 25 C is forbidden Storin...

Page 19: ...ng to Point 3b Caution The control box cover should be removed so that it is displaced in the direction of extended axis of the actuator output shaft taking care to avoid any damage to the position in...

Page 20: ...gap that has been thereby disclosed This procedure should be made with the pull rod in the CLOSED position 13 FAILURES AND THEIR REMOVAL Actuator in the end position does not start with motor droning...

Page 21: ...43 Figs 4 5 6 Type No 52 443 Figs 7 Position transmitter block of local control MODACT MTN MTP actuators 9th place of t no current transmitter 4 20 mA current transmitter 4 20 mA with BMO without BMO...

Page 22: ...of columns B 150 mm Character on 7th place Ba1I Ba1II Ba1III Ba2I Ba2II Ba2III Bb1I Bb1II Bb1III Bb2I Bb2II Bb2III Bg2I C D E F G H I J K L M P R Spacing of columns Position Closed Thread of coupling...

Page 23: ...f b ch g e a f b ch g e a 40 a b g a b g max 38 253 max 595 261 max 334 153 100 25 c a d b h g d b h g c a Design 1 M 20 M 20 297 26 A B A B Design 2 Detail of coupling M 20 x 1 5 I M 16 x 1 5 II M 10...

Page 24: ...g 130 c a 308 d b 352 h g 408 e a 633 f b 677 ch g 733 max 595 max 334 261 325 e a c a d b h g 253 100 153 a b g M20 26 f b ch g 25 215 99 90 e a c a d b h g f b ch g a b g 40 M20 A B Design 1 Detail...

Page 25: ...ype No 52 443 x1xxx Fig 5 697 436 M30x2 M30 160 261 350 257 835 36 48 60 120 485 376 120 200 with block of terminals with connector External protectivet erminal Local control 697 436 M30x2 M30 160 261...

Page 26: ...on unit for MODACT MTN MTP 40 electric actuators Type No 52 443 x2xxx design with flange non standard other dimensions and designs of actuators are according to fig 14 15 16 215 160 4x 13 80H8 105 0 2...

Page 27: ...Q1 MO OPEN torque limit switch SQ2 MZ CLOSE torque limit switch SQ3 PO OPEN position limit switch SQ5 PZ CLOSE position limit switch SQ4 SO OPEN signalling switch SQ6 SZ CLOSE signalling switch SA1 LO...

Page 28: ...ervomotor MODACT MON MOP Control se styka i a BMO se svorkovnic Wiring diagram of MODACT MTN MTP Control electric actuators with contactors with terminal board P3 0947 Outlet position Control phase BA...

Page 29: ...servomotor MODACT MON MOP Control se styka i a regul torem ZP2 RE5 se svorkovnic Zapojen elektrick ch servomotor MODACT MON MOP Control se styka i regul torem ZP2 RE5 a BM se svorkovnic with terminal...

Page 30: ...jumper into clamps t1 t2 Control signal 0 4 20 mA Outlet Position 3 phase motor Brake BR2 blue blue brown brown BRAKE Connect surge voltage protectors to contactor coils O C L R Zapojen elektrick ch s...

Page 31: ...orem Zapojen elektrick ch servomotor MODACT MON MOP Control se styka i a BMO s konektorem P3 0953 P3M 0954 SA2 O C SA1 L R Wiring diagram of MODACT MTN MTP Control electric actuators with contactors O...

Page 32: ...iagram of MODACT MTN MTP Control electric actuators with contactors and ZP2 RE5 regulator Wiring diagram of MODACT MTN MTP Control electric actuators with contactors ZP2 RE5 regulator and BMO with con...

Page 33: ...the control box Sealing ring 60x50 PN 02 9280 2 1 Sealing of output shaft in the control box cover Sealing ring 190x3 PN 02 9281 0 Sealing of control box cover Potentiometer 2 x 100 2340510232 1 Moun...

Page 34: ...34 NOTES...

Page 35: ...ary multi turn actuators MODACT MO EEx MOED EEx Explosion proof electric multi turn actuators MODACT MOA Electric multi turn actuators for nuclear power stations application outside containment MODACT...

Page 36: ...tel 420 321 785 141 9 fax 420 321 785 165 420 321 785 167 e mail zpa zpa pecky cz ZPA Pe ky a s t 5 kv tna 166 289 11 PE KY Czech Republic www zpa pecky cz...

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