7-FRONT FORK COMPONENT
46
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1251100-101000 Non-standard bolt M6×12 (304 stainless steel)
4
2
1174100-006000 ZT250-S Front right turn signal light
1
3
1224100-026000 ZT250-S Head cover rear shell
1
4
1244100-004000 ZT250-S Flange Bushing Buffer
2
5
1174100-005000 ZT250-S Front left turn signal light
1
Head assembly 2
PROCEDURE:
●
Turn signal light
Use an open-end wrench to remove the hex nuts on the right turn signal light(2) and the left turn signal light(5),
and remove the spring washers and washers on the turn signal lights.
●
Instrument assembly
Remove the two bolts(2) on the upper part of the instrument holder (the top in the left figure) with the
hexagonal tool. Remove the instrument assembly and then remove the head cover cushion rubber(1).
●
Head cover rear shell
Remove the three bolts(1) at the bottom (at the bottom of the left figure) with the hexagonal tool. Use a flat-
blade screwdriver to pick up the upper buckle indicated by
①
and then apply force to both sides of the head cover
rear shell and front assembly in the direction indicated by
②
to remove the head cover rear shell(3) and put the
cushion rubber(4) from the rear shell.
CAUTION:
●
The motorcycle support should be fixed during disassembly to prevent accidents caused by incline.
●
When using a flat-blade screwdriver to pick up the buckle, pay attention to it. If the strength is too high, the
buckle may be easily broken.
●
When separating the head cover rear shell, pay attention to the direction and strength of the force to avoid
causing the buckle to break.
●
Pay attention to distinguish the line color when installing the turn signal light, the left turn signal light beam is
green, the right turn signal light beam is bright blue + green.
FIG.11 FRONT FORK
COMPONENT
