7-FRONT FORK COMPONENT
36
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1154100-013000 ZT250
－
R throttle accelerating cable (II)
1
2
1154100-014000 ZT250
－
R return line (II)
1
3
1154100-012000 ZT250
－
R clutch line (II)
1
FIG.1 FRONT FORK
COMPONENT
Throttle/clutch cable clearance adjustment, light height
adjustment
PROCEDURE:
●
Throttle line
Use an open-end wrench to loosen the lock nut
①
on the throttle refueling line(1) or the return line(2), and turn
the adjustment bolt
②
to adjust the clearance to 2 to 4 mm. After adjusting the lock nut
①
.
●
Clutch line
Fine adjustment:
Lift the protective rubber sleeve
⑤
on the clutch rocker arm to the elbow of the clutch line(3), loosen the bolt
③
with pliers, rotate the adjustment bolt
④
, finally lock the bolt
③
, and then reset the dust jacket. Adjust the bolt
③
, adjust the bolt
④
and the rocker seat slot should be staggered position to prevent the cable from coming out.
Big adjustment:
If fine adjustment cannot be achieved, loosen bolt
⑦
with open-end wrench, rotate adjustment bolt
⑥
, and
finally lock bolt
⑦
again.
CAUTION:
●
The motorcycle support should be fixed during disassembly to prevent accidents caused by incline.
●
Throttle line adjustment need to pay attention to the following:
After adjustment, ensure that the throttle can be reset automatically. It is forbidden to increase the engine idle
speed due to adjustment of the line.
No engine idle increase in direction of rotation.
Check engine idle speed should be performed in the case of heat engine, should be at 1300~1500 rev / min.
●
The clutch adjustment should be noted as follows:
Excessive free travel can cause wear and malfunction of the clutch and gearshift mechanism.
After adjustment, be sure to stagger the bolt, adjusting bolt and the slot on the rocker arm to a certain position
to prevent the cable from coming out of the slot.
