7-FRONT FORK COMPONENT
44
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1151200-027000 KD150
－
U throttle return cable
1
2
1151200-026000 KD150
－
U throttle accelerating cable
1
3
1151200-025000 KD150
－
U clutch cable
1
4
1244200-046000 ZT310
－
V clutch cable sheath
1
Fig.1 FRONT FORK
COMPONENT
Throttle/clutch cable clearance adjustment, light height
adjustment
PROCEDURE:
●
Throttle cable
Use an open-end wrench to loosen the lock nut
①
on the return cable
⑴
or the accelerating cable
⑵
, and turn
the adjustment screw
②
to adjust the clearance to 2 to 4 mm. After the adjustment, lock the nut
①
again.
●
Clutch cable
Fine adjustment:
Lift the protective rubber sleeve
⑷
on the clutch rocker arm to the elbow of the clutch cable (3), loosen the nut
③
with pliers, rotate the adjustment screw
④
, finally lock the nut
③
, and then reset the dust jacket. After
adjusting, pay attention to the nut
③
, the adjustment screw
④
and the groove of the rocker seat should be
staggered to prevent the line from coming out.
Big adjustment:
If fine adjustment cannot be achieved, using 14# open spanner loosen the nuts
⑥
and
⑦
, rotate the adjustment
screw
⑤
, and finally tighten the nuts
⑥
and
⑦
.
●
Light height adjustment
The driver rides the motorcycle and the motorcycle is upright. The other person inserts a PH2 type Phillips
screwdriver (6mm in diameter) into the hole in the right side of the storage box, aligns the gear shape of the
adjusting bolt, turns clockwise to low beam the height, and rotates counterclockwise increase the height.
CAUTION:
●
The motorcycle support should be fixed during disassembly to prevent accidents caused by incline.
●
Throttle cable adjustment should be noted as follows:
After adjustment, ensure that the throttle can be reset automatically. It is forbidden to increase the idle speed of
the engine due to adjustment of the cable.
The engine idle speed rise cannot occur in the direction of rotation.
Checking the engine idle speed should be performed under the condition of a heat engine and should be at 1400
to 1600 rpm.
●
The clutch adjustment should be noted as follows:
Excessive free travel can cause wear and malfunction of the clutch and gearshift mechanism.
After adjustment, be sure to stagger the nut, adjusting screw, and slot on the rocker arm to a certain position to
prevent the cable from coming out of the slot.
●
Light height adjustment should be noted as follows:
High or too high light levels can affect safe driving. The height of the lights should be properly adjusted
according to whether there are changes in the weight of the occupants and the driver.
It is forbidden to adjust the light height during riding. It is advisable to adjust the road with a smooth road
surface and a straight line distance of about 150 meters without affecting traffic safety at night.
