8-FUEL TANK COMPONENT
69
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1250205-023000 GB70.1 inner hexagonal M8X35 (environmental color)
2
2
1244100-023000 ZT250
－
S fixed cushion block
1
3
1244100-020000 ZT250
－
S tank pressure glue
2
4
1244100-053000 ZT250
－
S fuel tank gasket
2
Fig.1 FUEL TANK
COMPONENT
Fuel tank component
PROCEDURE:
●
Fuel tank component
Short press the unlock button " " After the power-on self-test is completed, short press "FUEL" button to
open the fuel tank cover.Press the "SEAT" button to open the cushion, refer to the steps for removing the cushion
to remove the rear cushion and front cushion assembly. Follow the steps for removing the side cover to remove
the left and right side covers.
Use 6# inner hexagon to remove 2 bolts (1), take off the cushion fixing block (2), and remove the rubber (3).
Rubber pad
⑷
does not need to be removed if it does not need to be replaced. Open the buckle connecting the
bottom of the left fuel tank decoration cover and the upper part of the left enclosure, the position is as indicated
by a.
Unplug the PKE plugs
①
and
②
.
Clamp the circlip of the carbon canister adsorption tube
③
with pliers and pull it out.
Break off the buckle connecting the bottom of the right fuel tank decoration cover and the upper part of the
right enclosure, the position is as indicated by b. Unplug the fuel tank lock plug
④
and USB plug
⑤
. Place an
oil pan on the left side of the throttle valve body, press down the buckle at the joint of the high-pressure oil pipe
⑥
and the injector, and then pull it out.
Lift the rear part of the fuel tank assembly and pull out the fuel pump plug
⑦
. Note that the buckle of this plug
is on the inside and cannot be removed forcibly.
Grab the head of the fuel tank assembly with one hand and pull it back, and with the other hand, grab the rear
part and lift it up and shake it left and right. Remove the fuel tank assembly from the bike and place it.
CAUTION:
●
The parts should be protected during the disassembly process to prevent damage to the paint surface.
●
When removing the buckle, pay attention to the strength to prevent damage to the buckle.
●
When removing the high-pressure oil pipe, be sure to wait until the engine and muffler are completely
cooledbefore operating to prevent accidental ignition of the fuel and cause fire.
●
Fireworks, answering or dialing should be strictly prohibited near the car-breaking site to prevent accidents.
●
A small amount of fuel leakage is required when the high-pressure oil pipe sub-assembly is pulled out,
andthe fuel should be prevented from dripping to the outside of the engine or the muffler.
●
It is recommended to use the oil pump to pump out the fuel or consume the fuel before disassembling the
tankassembly.
●
You can watch the detailed operation in "KIDEN official website assembly video KD150-U1, U fuel tank
assembly".
