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ZONARE Z.ONE, Service Manual

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ZONARE Z.ONE Service Manual Download Page 217

 

Q00110  Rev A  8/06 

Page 217 of 225 

"Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"

 

 

21.2  miniCart 

 

21.2.1  miniCart Major FRU Assemblies 

Number  

Part Number  

Description 

 

 1 

 

85002-00 

z.one

 

mini

Cart, Top Level  - 110VAC version 

 

 2 

 

85014-00 

z.one

 

mini

Cart, Top Level - 220VAC version  

 

 

3  

32629-00 

Display, 13” Flatscreen, LCD (

mini

Cart) 

 

 

4  

32647-00 

Keyboard, Custom  (

mini

Cart) 

 

 

5  

32621-00 

Assy, Main Power Supply  

 

 

6  

32640-00 

USB Hub 

 

21.2.2  miniCart Cables 

Number  

Part Number  

Description 

 

 

1  

32612-00 

Assy, Cable, USB Gray, 1Meter 

 

 

2  

32613-00 

Assy, Cable, USB Bulkhead (USB Remote Ports) 

 

 

3  

32614-00 

Assy, Cable, Molded 3-Cable Harness (Scanner Docking) 

 

 

4  

85003-00 

Assy, Cable, AC Power (USB Remote Printer) 

 

 

5  

85004-00 

Assy, Cable, DC Power (

mini

Cart Display Monitor) 

 

 

6  

85007-00 

Assy, Cable, DC Power (USB Hub) 

 

Summary of Contents for Z.ONE

Page 1: ......

Page 2: ...06 Page 2 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List REVISION HISTORY REV DESCRIPTION DATE A Initial Release of Version 2 0 Product Servi...

Page 3: ...n 18 2 2 Battery WARNINGs 19 2 3 CAUTIONs During Service 19 2 4 Battery CAUTIONs 20 2 5 USB Memory Stick CAUTIONs 20 3 SYSTEM SPECIFICATIONS 21 3 1 System Dimensions 21 3 2 Displays 21 3 3 Image Stora...

Page 4: ...nectors 50 4 9 2 Functions Main Board Connectors 50 4 10 miniCart I O Connections Layout Functional Definitions 51 4 10 1 Functions I O Port Connectors 51 4 11 Scan Engine 2 0 Rear I O Connections Lay...

Page 5: ...guring IDLE MODE Power Saver Mode Configuration 68 7 ARCHIVE MEDIA PRINT STORE CONFIGURATION 70 7 1 ARCHIVE Configuration 70 MEDIA REMOVABLE Configuration 71 PRINT STORE Configuration 72 8 DICOM CONFI...

Page 6: ...12 1 SuperCart AC DC Power Distribution Diagram 98 12 2 SuperCart AC Board Schematic 99 12 3 miniCart AC DC Power Distribution Diagram 100 13 FUNCTIONAL BLOCK DIAGRAMS 101 13 1 z one Overall System Bl...

Page 7: ...ssing the basic Diagnostic Panel 140 16 4 3 PC Board Version Information 140 16 4 4 FTP Remote Access Configuration Zonare Support 141 16 4 5 AUTOMATIC System Log Files Download to ZONARE 141 16 4 6 M...

Page 8: ...6 LCD Display Monitor Adjustment User Settings miniCart Only 157 18 6 1 miniCart LCD Display User Settings Adjustment 157 18 7 LCD Display Monitor Adjustment Calibration SuperCart Only 158 18 7 1 Bas...

Page 9: ...9 20 3 7 Backplane Board Assy Removal Replacement SuperCart 190 20 3 8 Speaker Assembly Removal Replacement SuperCart Error Bookmark not defined 20 3 9 Brake Push Cam Removal Replacement SuperCart 195...

Page 10: ...art Miscellaneous Items 215 21 2 miniCart 217 21 2 1 miniCart Major FRU Assemblies 217 21 2 2 miniCart Cables 217 21 2 3 miniCart Miscellaneous Items 218 21 3 Scan Engine 219 21 3 1 Major FRU Assembli...

Page 11: ...TERFACE LAYOUT 39 FIGURE 22 SUPERCART KEYBOARD LAYOUT 44 FIGURE 23 MINICART KEYBOARD LAYOUT 44 FIGURE 24 SCAN ENGINE USER INTERFACE LAYOUT DETAILED 47 FIGURE 25 SUPERCART REAR I O PANEL 50 FIGURE 26 M...

Page 12: ...ART REAR I O 120 FIGURE 56 TEMPORARY SETUP SONY MENU VIEWING CABLING CONNECTIONS 125 FIGURE 57 UP 21MD FINAL CABLE CONNECTIONS 126 FIGURE 58 MENU SETTINGS UP D897 128 FIGURE 59 CABLE CONNECTIONS UP D8...

Page 13: ...sonnel in performing the service maintenance and repair procedures that may be required to support ZONARE s z one Diagnostic Ultrasound System product 1 2 Product Overview ZONARE s z one Diagnostic Ul...

Page 14: ...le units FRU s The FRU s for this unit are AC Fuses Main Power Supply DC USB Hub LCD Display Remote Keyboard Wheels The ultrasound transducers are replaced as a single FRU with no field serviceable pa...

Page 15: ...rial Link LCD Liquid Crystal Display LED Light Emitting Diode M M Mode Motion Mode Tissue NTSC National Television Standards Committee video standard PAL Phase Alternation by Line video standard PRF P...

Page 16: ...NCE TO THE USER such as loss of text entries or saved settings may result if the user does not observe the provided information PRECAUTION 4 Common terms that have a special meaning for the z one e g...

Page 17: ...in the presence of flammable liquids or gasses Type BF patient applied part B body F floating applied part This symbol indicates that the equipment does not utilize a floating double insulated isolat...

Page 18: ...powering on WARNING Inspect all cables and power cords BEFORE powering on the z one system or connecting the transducer Do not use the system if visual signs of external damage are observed WARNING T...

Page 19: ...harger Do not use a damaged battery Inspect the battery for damage before charging or placing the battery in the z one Do not connect battery to an electrical power outlet Do not continue to recharge...

Page 20: ...he battery should be REMOVED from the Scan Engine prior to transport or shipment Do not immerse battery in water or allow it to get wet Do not put the battery into a microwave oven or pressurized cont...

Page 21: ...led Height Max operational 141 cm 55 6 in Min operational 129 cm 50 6 in Display lowered for transport 104 cm 41 1 in Width 61 cm 24 2 in Depth 85 cm 33 6 in Weight 82 kg 180 lb miniCart with Scan Eng...

Page 22: ...high resolution color LCD display 640x480 display format 0 41 mm pixel pitch Viewing angle H V 170 degrees typical Minimum 10 1 contrast 90o rotation 30o backward tilt Full 90o forward tilt into secu...

Page 23: ...pplications Vascular Small Parts Breast Secondary Applications OB GYN Pediatric Intraoperative Bandwidth 5 10MHz Number of Elements 128 Physical footprint 11 x 43mm Field of View 38mm Biopsy Guide Opt...

Page 24: ...P10 4 Phased Primary Applications Neonatal Pediatric Head Abdomen Secondary Applications Vascular Intraoperative Bandwidth 4 10MHz Number of Elements 128 Physical footprint 11 x 18mm Field of View 90...

Page 25: ...Left Right Invert Edge Enhance M Mode Live M Mode Only Controls Depth up to 30cm Frequency Tissue Harmonics Cursor Position Acoustic Zoom Acoustic Output Live Retrospective Imaging Controls Gain TGC...

Page 26: ...r Doppler Live PD Only Controls ROI Position ROI Size up to full screen Velocity Scale Wall Filter Steering Angle Acoustic Zoom Acoustic Output DUAL imaging mode Live Retrospective Imaging Controls Ga...

Page 27: ...real time Triplex DUAL side by side imaging Acoustic zoom in all imaging modes Imaging Formats Convex Linear Micro convex Phased Array 3 8 Site Requirements Power 100 120VAC 50 60Hz or 200 240VAC 50 6...

Page 28: ...er replaceable fuses T6 3A 250V 100 120V Systems T3 15A 250V 200 240V Systems 3 11 Electrical Specifications DC Voltages SuperCart DC Power Supplies Voltage Purpose Max Current Rating 12V SuperCart Ma...

Page 29: ...Bias Power Transducer dependent HV2 Transmit Power Tissue User variable HV3 Transmit Power Doppler User variable Battery Smart pack 4 cell 11 25 VDC 4 4 amp hours rechargeable lithium ion battery pack...

Page 30: ...g Storage Battery MUST be REMOVED from Scan Engine Temperature 20 to 60o Celsius 4 o to 158 o F Relative Humidity 15 90 Elevation 5 944 to 116 Meters 19 500 to 1 250 Feet 3 13 Device Classification FD...

Page 31: ...ssion guidelines established by the U S Food and Drug Administration FDA Acoustic output quantities have been measured and are displayed in accordance with the standards listed under Guidance Document...

Page 32: ...sion verification see the Master Documentation List Figure 3 Label 100 120V SuperCart rear panel Model Serial No Figure 4 Label 200 240V SuperCart rear panel Model Serial No Figure 5 Label miniCart re...

Page 33: ...ee the Master Documentation List Figure 7 Label 200 240V SuperCart Backpack Outlet Strip Figure 8 Label L10 5 Linear Array Transducer S N P N Figure 9 Label L8 3 Linear Array Transducer S N P N Figure...

Page 34: ...lled documents For revision verification see the Master Documentation List Figure 12 Label P4 1 Phased Transducer S N P N Figure 13 Label P10 4 Phased Transducer S N P N Figure 14 Label AC Power Batte...

Page 35: ...on verification see the Master Documentation List 4 TOP LEVEL PRODUCT OVERVIEW 4 1 Major Assembly Identification SuperCart miniCart Scan Engine Ultra 2 0 Figure 16 z one Major Assembly Illustrations 4...

Page 36: ...e uncontrolled documents For revision verification see the Master Documentation List Figure 17 Transducer Illustrations 4 3 Accessory Components USB Memory Stick Lithium Ion Battery Pack AC Power Adap...

Page 37: ...6 Page 37 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 4 4 SuperCart User Interface Controls Overview Figure 19 SuperCart User Interface Co...

Page 38: ...Page 38 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 4 5 Scan Engine User Interface Controls Overview Figure 20 Scan Engine User Interface...

Page 39: ...A 8 06 Page 39 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 4 6 SuperCart User Interface Controls Detailed Figure 21 SuperCart User Interf...

Page 40: ...y 4 FREQUENCY Rocker switch enables increasing decreasing transmit frequency 5 HARMONICS Activates tissue harmonics imaging mode 6 FREEZE Halts or re starts active imaging on the display 7 PRINT Sends...

Page 41: ...Calculation tool from the display 14 REPORT Calc Initiates a Calculation report 15 ENTER Calc Shared function key DUAL Toggle 1 Ends the current Calculation process and produces a result 2 Toggles be...

Page 42: ...een menu 24 BACK Returns back one window in the on screen display menu 25 F1 F4 Function keys user configurable in System Setup menu 26 VOLUME MIC Push button in center turns on off Microphone activat...

Page 43: ...d in Color and PW 33 INVERT Switches the blood flow mapping direction in Color and PW 34 STEER Toggles through 3 straight left right steered Doppler options 35 UPDATE Shared function key SIMUL DUAL 1...

Page 44: ...of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 4 7 SuperCart miniCart Keyboard Controls Detailed Figure 22 SuperCart Keyboard Layout Figure 2...

Page 45: ...ected image already has been tagged for deletion red X pressing the Delete key will remove the red X untagging the image FORMAT This key only works when in in progress exam review or archived exam rev...

Page 46: ...LT GR This key is currently non functional LONG TRANS SAG COR This is a cycling key Pressing this key will cycle between displaying LONG TRANS SAG and COR for selection as pre created text annotation...

Page 47: ...Master Documentation List 4 8 Scan Engine User Interface Controls Detailed Figure 24 Scan Engine User Interface Layout Detailed 4 8 1 Scan Engine User Interface Functions Number System Control Descrip...

Page 48: ...actFlash DICOM printer DICOM store When external printer is selected key press initiates external print trigger signal to B W printer 6 PRINT Prints the current images s to selected printer 7 MEASURE...

Page 49: ...selection in the on screen menu 18 BACK Returns back one window in the on screen display menu 19 MODE Brings up the active scanning mode C PW M selection screen 20 Menu Control Functions like a compu...

Page 50: ...rrently not supported Output 4 9 2 Functions Main Board Connectors Jack Function Direction J1 a RS 232 Serial Port A configurable for output of report data Input Output J1 b RS 232 Serial Port B confi...

Page 51: ...6 miniCart USB Hub Connections 4 10 1 Functions I O Port Connectors Jack Function Direction J1 J2 USB 2 0 Ports Hub Input Output 4 11 Scan Engine 2 0 Rear I O Connections Layout Functional Definitions...

Page 52: ...Q00110 Rev A 8 06 Page 52 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List...

Page 53: ...ere within the facility as long as there is adequate power outlets and remote network connectivity at facilities utilizing a DICOM print storage device hook up 5 4 Uncrating 5 4 1 SuperCart STEPS 1 Pr...

Page 54: ...amp in its upward facing shipping position Lower the ramp on its hinges Figure 29 Loading ramp lowering 8 Remove the clear packing tape that secures the front support to the base during shipping Grasp...

Page 55: ...ve plastic wrap and foam packaging materials 14 Inspect the entire z one for damage paying close attention to the LCD display on the SuperCart 15 Move the z one to the installation area 5 4 2 miniCart...

Page 56: ...handle 8 Being careful to control the system s momentum gently roll lift the system down the ramp and off the base Note Make sure that you are supporting the weight of the system while removing as th...

Page 57: ...he AC outlet box to verify power rating matches AC power level present at installation site 3 Measure voltage at AC receptacle at install site to verify proper power levels are present WARNING To prev...

Page 58: ...es engage into the slots on the Scan Engine Figure 33 Scan Engine to SuperCart Docking WARNING To maintain the integrity of the electronic equipment within the z one it is critically important that a...

Page 59: ...ng ON or OFF system power The sequences listed below should always be followed 5 6 5 Powering ON the z one NOTE The miniCart receives direct AC power no manual circuit breaker Therefore anytime the ma...

Page 60: ...10 seconds YES Method NO Figure 36 Scan Engine Power ON OFF 5 6 6 Powering OFF the z one System NOTE The miniCart receives direct AC power no manual circuit breaker Therefore anytime the main AC powe...

Page 61: ...eaker down located at the back of the z one to the OFF down position 5 6 7 AC Power Adapter Use Operation WARNING There are no User or Field Service repairable components within the AC Power Pack Any...

Page 62: ...the AC Power Cable into an active AC wall outlet 6 Inspect the Power On indicator LED on the Power Supply brick to ensure power is on 7 Power on the Scan Engine and begin normal operation 5 6 8 2 Bay...

Page 63: ...s of the battery cells During frequent charge discharge cycles it is possible for this fuel gauge to loose its synchronization to the actual charge remaining in the battery When this happens it is rec...

Page 64: ...ck should NOT be removed prior to completion of the Recalibrate process as the battery will be at an unknown level of charge 5 6 8 2 Charging Battery Packs STEPS 1 Connect the AC power cable to an act...

Page 65: ...ror Error Cause Resolution Foreign object in bays Clear charging area Battery pack defective Replace battery pack Excessive battery temp Remove battery to cool 65o C 149o F 5 7 Transporting Shipping t...

Page 66: ...Entering INSTITUTION Hospital Name 1 Using the page TAB button advance menu screen to select Tools menu Menu Controls TOOLS Menu 2 Using the Menu Control arrow down to backlight SYSTEM SETUP selectio...

Page 67: ...trol to backlight Time selection press Select button to bring up this menu DISPLAY Sub Menu TIME DATE Sub Menu 2 Using the alpha numeric keyboard enter in the current date time information The TAB key...

Page 68: ...r the APPLY soft button displayed in this menu and press the SET key to save new settings Configuring IDLE MODE Power Saver Mode Configuration 1 Within the Display selection use the Menu Control to ba...

Page 69: ...For revision verification see the Master Documentation List NOTE Unchecking the Enabled box for either Idle Mode parameter disables that time out function 3 Place the arrow cursor over the APPLY soft...

Page 70: ...he Master Documentation List 7 ARCHIVE MEDIA PRINT STORE CONFIGURATION 7 1 ARCHIVE Configuration 1 Using the TAB button advance the menu screen to select TOOLS 2 Using the Menu Control arrow down to b...

Page 71: ...umeric keyboard enter in the DICOM configuration values setting in the appropriate fields as specified in the information provided previously in the Pre Installation Site Survey Form by the medical fa...

Page 72: ...e are pressed configure the settings in this menu 3 Configure the Network Usage Type selection to reflect the desired DICOM network transfer behavior on the Customer s system Exam in Progress Results...

Page 73: ...Z ONE A copy of this Pre Install Survey Form is included on the following pages as a backup resource IMPORTANT Once all of the DICOM parameters have been configured into the required DICOM setup menus...

Page 74: ...miniature size version of the image created for each patient image on the Z ONE Options are to either retain or remove these images from DICOM image transfers to the target device default is retain IP...

Page 75: ...ber that is being used by the DICOM device connected to the Z ONE Default port value is 104 Photometric Interpretation Defines the method that will be used Grayscale RGB color etc by the receiving dev...

Page 76: ...ters Level Parameter Name User Site Value Setting Default Special Info User option DICOM Application Title ZONARE User option Station Name ZONARE User option TCP Timeout sec 30 User option Queue Timeo...

Page 77: ...rk Storage Required Port Number 104 User option Max PDU Receive Size 16384 User option Max PDU Send Size 16384 User option Photometric Interpretation Palette Color Grayscale True Color RGB Color By Pi...

Page 78: ...Scheduled Station AE Title Any ZONARE Any User option Polling Interval Minutes Selections 1 3 5 10 15 30 60 Disabled 5 User option Maximum Entries Cached 200 Media Removable Setup Parameters if applic...

Page 79: ...List Store Print Button Setup Other DICOM Related Behavior MPPS Modality Performed Procedure Step Settings Level Parameter Name User Site Value Setting Default Special Info User option MPPS Destinati...

Page 80: ...s for detailed information of all the values that are offered in the Z ONE menus for selection within the various fields in each of the following configuration screens DICOM GENERAL Configuration 1 Us...

Page 81: ...equired DICOM configuration values settings in the appropriate fields as specified in the information previously provided in the Pre Installation Site Survey Form by the medical facility s IT System A...

Page 82: ...New Edit Sub Menu 3 Using the alpha numeric keyboard enter in the DICOM configuration values setting in the appropriate fields as specified in the information previously provided in the Pre Installat...

Page 83: ...tion previously provided in the Pre Installation Site Survey Form by the medical facility s IT System Administrator 4 To save the new settings select APPLY from the main menu and press the SET key to...

Page 84: ...APPLY from the main menu and press the SET key to save new settings DICOM WORKLIST Configuration 1 Within the DICOM selection use the Menu Control to backlight Worklist selection press Select button...

Page 85: ...Q00110 Rev A 8 06 Page 85 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List...

Page 86: ...ore use of the z one it will be necessary to perform a complete re installation of system software Refer to the Advanced Software Installation Procedure information in this manual 1 Using the page TAB...

Page 87: ...T button to set new security control level and exit 9 2 Network Setup The NETWORK configuration menu allows for configuring the TCP IP networking parameters that will be assigned to define the identit...

Page 88: ...menu and press the SELECT button to save the serial port configuration setup and exit 9 3 Serial Port Setup The SERIAL PORT configuration menu allow for configuring the operating parameters BAUD rate...

Page 89: ...List SERIAL PORT Sub Menu 3 Select the desired serial port A or B and then select the proper configuration for speed and data transfer control parameters to be used 4 Using the Menu Control arrow down...

Page 90: ...on 2 Open the access cover door at the rear of the Scan Engine 3 Hold the USB Memory stick properly aligned with the USB port connector on the Scan Engine Push the USB Memory Stick gently all the way...

Page 91: ...r controls Trackball Integrated microphone Integrated stereo speakers External I O device connectivity through SuperCart dock interface o S Video in out o Composite video in out NTSC PAL o SVGA video...

Page 92: ...d Data converter filters Pre processing digital logic System control via a MPC823e Microprocessor DSP pre post processing FPGA connectivity control logic Power o Lithium Ion battery pack o Smart Batte...

Page 93: ...oard portion Filters external Parallel Printer port drive signals future use Provides Remote Expose print command routing Description The Main board and I O board are piggybacked together to form the...

Page 94: ...t provides a series of connectors for the interconnectivity of electronic signals and voltages within the SuperCart The Backplane board contains the multi pin connector where the Main I O board assemb...

Page 95: ...nector that s engaged with the Scan Engine s mating connector when the Scan Engine is docked into the SuperCart The primary signals routed through connectors on the Scan Engine Interface board are HSS...

Page 96: ...nt mechanism is located inside the right front handle of the SuperCart A braided steel cable connects between the user s release handle and the activation lever of the gas shock that supports the main...

Page 97: ...Q00110 Rev A 8 06 Page 97 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 12 POWER SIGNAL DISTRIBUTION DIAGRAMS BEGINS ON NEXT PAGE...

Page 98: ...6 Page 98 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 12 1 SuperCart AC DC Power Distribution Diagram Figure 42 SuperCart AC DC Power Dist...

Page 99: ...0110 Rev A 8 06 Page 99 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 12 2 SuperCart AC Board Schematic Figure 43 SuperCart AC Board Schemat...

Page 100: ...6 Page 100 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 12 3 miniCart AC DC Power Distribution Diagram Figure 44 miniCart AC DC Power Distr...

Page 101: ...Q00110 Rev A 8 06 Page 101 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 13 FUNCTIONAL BLOCK DIAGRAMS BEGINS ON NEXT PAGE...

Page 102: ...25 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 13 1 z one Overall System Block Diagram SuperCart Configuration Figure 45 Overall System Block Dia...

Page 103: ...225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 13 2 z one Overall System Block Diagram miniCart Configuration Figure 46 Overall System Block Dia...

Page 104: ...ts For revision verification see the Master Documentation List 14 ASSEMBLY DIAGRAMS 14 1 SuperCart AC DC Power Component Identification AC Power Board DC Power Supply AC Plug AC Main Circuit Breaker S...

Page 105: ...percart to B W Video Printer 30223 Grommet 11 16 Inner Diameter 30238 Grommet 2 1 8 Inner Diameter 31884 Printer Bracket 30808 Qty 4 Panhead Screw M3 x 12 31913 Qty 2 Button Hex Head Screw M6 x 12 300...

Page 106: ...Repeat the above Roll Press steps for configuring each of the remaining user settings into the UP 897MD IMPORTANT To SAVE all of the newly configured settings it is necessary to do the following steps...

Page 107: ...Allows print stoppage OFF 12 LOAD Loads stored settings 1 2 or 3 into use n a control action in menu 13 MEDIA Paper type HG 14 MEMRY Frame or Field capture FRAME 15 MENU Prints out current user setti...

Page 108: ...reduced resolution within the B W image and text the COLOR function should be configured as ON 13 Install cable exit port rubber grommet 30223 in the following location at the top right of the backpa...

Page 109: ...he LEFT side of the support frame of the SuperCart Note Leave the screws partially loose to allow clearance for thickness of mounting plate 19 Install the assembly to the chassis of the SuperCart by a...

Page 110: ...as shown above 22 Using the remaining individual cables contained in the B W Printer Cable Harness Assembly 80028 connect the AC power and Printer Remote In cables to the corresponding connectors on t...

Page 111: ...one of the open receptacles on the AC Accessory Box inside the backpack 26 Ensure the AC power cable is routed to the far LEFT and upward to allow adequate clearance with the extended gel bottle hold...

Page 112: ...Connect the Cart Video Out and Cart Remote Out cables to the corresponding connectors as shown in the following figure on the Rear I O panel of the SuperCart Figure 51 Cable Connections Cart Rear I O...

Page 113: ...on select the VIDEO PRINTER option 4 Select APPLY from the main menu to save the setting Print Verification 1 Power on the Cart Z ONE and the UP 897MD and connect a transducer 2 FREEZE the image Verif...

Page 114: ...support this device are 40003 Panasonic LQ MD800 Video Recorder 80005 Panasonic LQ MD800 Video Recorder Mount Kit Hardware Cables Tools CAUTION AC power for all peripheral devices connected to the Z...

Page 115: ...tive lock washer through the holes in the weldment mounting bracket and into the mating holes in the DVD recorder 5 Using the 4mm allen driver tool provided in the kit partially thread the three 3 but...

Page 116: ...116 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List Figure 52 LQ MD800 Installation 7 Fully tighten the three 3 retaining screws Figure 53 LQ...

Page 117: ...Documentation List 8 Using the individual cables contained in the DVD Cable Harness Assembly 80038 connect the audio video and AC Power cable to the corresponding connectors on the back of the DVD rec...

Page 118: ...e area 11 Connect the AC power cable for the DVD Recorder to one of the open receptacles on the AC Accessory Box inside the backpack 12 Ensure the AC power cable is routed to the far LEFT and upward t...

Page 119: ...n verification see the Master Documentation List 15 Using the split opening slip the exit port rubber grommet 30223 around the cable harness just below the large tie wrap and then install the grommet...

Page 120: ...nts For revision verification see the Master Documentation List 16 Connect the other end of the seven 7 cables to the corresponding connectors on the Rear I O panel of the SuperCart as shown in the to...

Page 121: ...t s Barco LCD monitor playback a loop of video from the LQ MD800 and verify both video and audio function properly NOTE Refer to the Panasonic LQ MD800 Operators Manual for detailed information on pro...

Page 122: ...om the rear of the system Rubber Grommet Installation 5 Lay the printer mounting bracket 30595 against the bottom surface of the printer as shown aligning the four 4 holes in the plate with the four t...

Page 123: ...ipping the bracket downwards to lock it in place 9 Using the 4mm Allen tool provided fully tighten the three 3 retaining screws 10 Route all cables in the harness through the previously installed rubb...

Page 124: ...C power cable is routed to the far LEFT and upward to allow clearance with the extended gel bottle holder on the inside of the rear door of the Backpack when the door is closed Printer Configuration M...

Page 125: ...Scanner SuperCart and Sony UP 21MD Color Printer 25 Toggle the EXT VID key on the SuperCart keyboard until the Sony UP 21MD s video output is selected as the source for video input and displayed on th...

Page 126: ...Printer Remote In cable to the corresponding connector on the rear of the Sony Color Printer and move the Printer S Video In cable to the S Video INPUT Top connector as shown in the figure above 33 C...

Page 127: ...configure the initial user settings on the UP D897 printer to match those shown in Figure 1 on the following page 3 To bring up the setup MENU Press the jog dial control labeled PUSH ENTER 4 Use your...

Page 128: ...tion in menu 30 COMD Selects printer driver version 897 31 DIR Direction start top or bottom for printing NORMAL 32 FEED Added gap between prints ON 33 GAMMA Gamma curve print density 4 34 IMAGE Posit...

Page 129: ...n the kit through the holes in the mounting bracket and into the threaded feet mounting holes in the printer 15 Install the assembly to the chassis of the miniCart by aligning the bracket with the mou...

Page 130: ...SB printer 20 Type into the Application Title field the name of the printer SONY UP D897 21 Select APPLY from the main menu to save the changed settings Print Button Configuration Trigger 22 Access th...

Page 131: ...s active print data transfer 7 FEED one time push feeds paper or holding during print cancels job 8 COPY prints another copy of previously transferred image 9 OPEN one time push opens paper door or ho...

Page 132: ...h the Cart s having AC power applied and the circuit breaker in the On position long enough to achieve a fully charged state 1 Verify the Scan Engine is initially powered off 2 Disconnect transducer f...

Page 133: ...should appear 11 Press any button on the user interface of the Scan Engine to begin the software installation process NOTE If a major change of firmware for the PIC device on the Power Board in the S...

Page 134: ...tware installation verification process a dialogue box with the following message should appear on the LCD Display screen 15 Remove the USB Memory Stick from the Scan Engine 16 Press any button on the...

Page 135: ...2 1 Interrupting the normal boot sequence Alternate Boot Options 1 Verify the Scan Engine is initially powered off 2 Disconnect transducer from Scan Engine if currently attached 3 Remove un dock the S...

Page 136: ...ed Install Operations SPECIAL NOTE Pressing one of the following keys on the keyboard of the Scan Engine or SuperCart if Scan Engine is docked will bring up an additional F1 key function into the on s...

Page 137: ...ented at this time future Backup System Data Moves the contents of the internal CompactFlash storage Patient Exams to the currently connected USB Memory Stick Description of Optional Hidden Functions...

Page 138: ...ech Support like downloads of new System Software The TECH SUPPORT FTP area is also provided as a repository for transferring uploading files to Zonare Tech Support i e image files for review To ensur...

Page 139: ...ions Checking of system software revision level Checking system serial number Checking revision levels of major PC boards in z one Capturing of system status to a LOG files Exporting of LOG files from...

Page 140: ...through the following selection Tools tab System Setup Diagnostics 2 Press the SELECT button on the user interface to gain access to the basic Diagnostic page 16 4 3 PC Board Version Information 1 Us...

Page 141: ...er serial number of the Scan Engine in the Z ONE IP Address for Zonare FTP Site 12 40 200 87 User Name scanner serial 1xxx XXXX being the 4 digits prior to the S in the Scan Engine s serial number e g...

Page 142: ...he z one must be connected and properly configured on a local IT network that WWW internet access in order to perform the remote system log file transfer to ZONARE 2 Using the trackball position the a...

Page 143: ...e screen snapshot as a BMP file on the LOG directory of the removable USB Memory Stick card inside the Scan Engine The intent is for capturing and then forwarding via an FTP transfer digital images to...

Page 144: ...l of the SuperCart is connected to an active internet connection 2 Insert a blank USB Memory Stick CF into the CF drive at the back of the Scan Engine 3 Power on the system and allow it to fully boot...

Page 145: ...trained personnel Protection is applied by way of a unique per system daily Service Password access code For information on acquiring the daily access code for a particular z one to access the advanc...

Page 146: ...sing the trackball position the arrow cursor over the System Console box 2 Press the SET button NOTE If using the Scan Engine standalone undocked from SuperCart it will be necessary to first activate...

Page 147: ...Page 147 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 5 At the conclusion of use of the System Console to exit press the BACK button on th...

Page 148: ...cess liquid may cause damage to internal electronics Instead apply the liquid to the cleaning cloth Do NOT use any of the following Lye or cleaning solutions containing lye Acid Detergents with fluori...

Page 149: ...equipment 3 Repeat with water only 4 Wipe dry with a clean dry soft cloth 17 1 2 Cleaning the SuperCart exterior surfaces CAUTION Do not use disinfectants such as gluteraldahyde or hydrogen peroxide o...

Page 150: ...ducer gel Follow all prescribed sterility techniques WARNING To avoid electrical shock prior to cleaning any transducer fully disconnect it from the Scan Engine If cleaning of the transducer is being...

Page 151: ...cer deeper or longer than indicated can damage the transducer To prevent possible damage to the electronics of the transducer never immerse the transducer beyond the point 10mm below the top edge of t...

Page 152: ...owing the instructions on the disinfectant label thoroughly rinse all areas of the transducer below the immersion level 8 Air dry or towel dry the transducer with a clean cloth 9 Examine the transduce...

Page 153: ...therefore be performed by the Operator as well as normal Service personnel 18 2 List Maintenance Procedures The basic maintenance procedures to be performed on the z one consists of the following o A...

Page 154: ...ck frame 6 Slide access plate upward to enable metal tang at bottom of plate to clear recess hole in backpack frame 7 Lower access plate to enable upper tang to clear upper recess hole in backpack fra...

Page 155: ...edure 18 5 Touchscreen Calibration Scan Engine IMPORTANT The touchscreen is very sensitive to the technique used by the Operator in making contact at each of the calibration points with the stylus It...

Page 156: ...the Z ONE should return to the System Setup menu If calibration failed message appears repeat the process being very attentive to the method of single point stylus contact with the LCD display for co...

Page 157: ...video settings on the LCD Display are accomplished by performing the following steps 1 Power on the z one and allow it to fully boot 2 Using the onscreen menus of the Scan Engine select Tools System...

Page 158: ...rco factory calibration It is recommended to maintain these settings at or close to these factory calibrated values 18 7 2 OSD Advanced Menu Calibration Procedure NOTE Although the factory default rec...

Page 159: ...ral seconds This will activate the Advanced Menu screen NOTE Successful enabling of the Advanced Menu can be identified by the presence of an asterisk in the heading at the top of the page of the OSD...

Page 160: ...ings menu 8 Rotate wheel to highlight the Display Function offering 9 PRESS wheel button to select this function 10 Check and change if necessary the Gamma setting selected to correspond to the value...

Page 161: ...on Full Autoset process 1 Using the Tab button and Menu Control on the SuperCart user interface advance to the Tools menu 2 Sequence through the following selections to bring a grayscale test pattern...

Page 162: ...ubmenu and to go back to main menu 11 Rotate wheel button to highlight EXIT under main menu 12 PRESS the wheel button to return to the main menu 13 Rotate wheel button to highlight Exit under main men...

Page 163: ...l on input ADC Video Contrast Contrast CAL pos Adjusts contrast to calibrated position value retrieved via automatic gain Man Contrast adjust 0 255 controls analog amplitude on input ADC Video Brightn...

Page 164: ...AUTO Selects input source Settings DPMS on off ON enables disables DPMS Color Temp Red 0 100 90 Adjusts Red video amplitude Green 0 100 92 Adjusts Green video amplitude Blue 0 100 95 Adjusts Blue vid...

Page 165: ...ing preset video timing Clear User Presets Erases all user programmed presets Information General Information read only Product Serial SW version Lifetime display Lifetime backlight Firmware read only...

Page 166: ...tronic circuitry of the z one diagnostic ultrasound system the amount service repair that can be performed in the field is limited to a specific number of FRU s Field Replaceable Units 19 2 Technical...

Page 167: ...or any debris obstructions in the pocket or connectors Re dock the Scan Engine into the SuperCart pocket ensuring proper alignment and then repeat the power on procedure If the SuperCart still does no...

Page 168: ...then Scan Engine to reinitialize software handshaking between the two devices Remove gray plastic half shell covers on back of monitor and inspect verify all cable connections External printer recorde...

Page 169: ...uperCart is in the up ON position Verify DC voltages are present by checking illumination of top 3 green LEDs at right rear of Main IO board at rear of SuperCart Battery discharge level may be too low...

Page 170: ...ed by the asterisk in the pop up menu To ensure the quality of the grayscale resolution of the LCD display use the grayscale test pattern via the Diagnostic menu that is available on the SuperCart Ens...

Page 171: ...figuration page verify DICOM Application Title and IP address gateway netmask parameters are entered correctly and correspond with those assigned to z one ultrasound system by the IT Admin at the inst...

Page 172: ...Amp is used to provide power for the SuperCart s Barco LCD Display This 6A power supply does NOT have a status LED on the Rear I O panel An internal LED visible through the vents in the plastic case...

Page 173: ...three LEDs located horizontally across the faceplate of the Rear I O panel are physically located on the I O Board rather than the Main Board portion of the Rear I O assembly The INIT initialize and D...

Page 174: ...breaker on 4 Using your hand press the Scanner pocket docking mechanism fully downward until it lightly seats against its mechanical stop After approximately 3 seconds the green LED should illuminate...

Page 175: ...Switch LED is directly activated by the PIC Controller device on the Power Board in the Scan Engine upon detection of the pressing of the Power On Off switch Lack of illumination of this LED in conju...

Page 176: ...the following conditions occurs 1 The battery pack is initially inserted into the Scan Engine 2 The Scan Engine is initially powered on Note 2 The Scan Engine will alert the User message on LCD displ...

Page 177: ...quality problems Symptom Solution Images look too bright or saturated Check the BRIGHTNESS CONTRAST and LUMINANCE settings using Barco pop up menu Verify they are set at or close to the factory defaul...

Page 178: ...er speaker housing top cover display covers etc Screwdriver Phillips medium tip std length 2 6 shaft 1 4 display to mount plate screws Screwdriver Phillips small med tip extra long 1 12 shaft 1 6 scre...

Page 179: ...ap anti static surface Philips head screwdriver IMPORTANT NOTE Due to requirements for matching the video output signal of the Main I O board to the calibration settings in the 13 LCD Barco Display mo...

Page 180: ...O board assembly utilizing the same ESD protections by only handling the new Main I O board by the exterior frame IMPORTANT NETWORKING The MAC Physical TCP IP address address for the Z ONE is stored...

Page 181: ...the 13 LCD Barco Display monitor it is required to perform the Full Autoset portion of the 13 LCD Barco Display calibration procedure provided in the previous chapter of this manual anytime the displ...

Page 182: ...h of the cover plastic and carefully pry upward outward This is being done to raise the cover sufficiently for the plastic locking tab at the outside edge of the cover to clear the lip on the main dis...

Page 183: ...perCart Required Parts P N 80221 00 Assy User Interface SuperCart Zonare Required Tools Equipment 2 Philips screwdriver Procedure STEPS 1 Ensure the z one is powered OFF 2 Place AC circuit breaker loc...

Page 184: ...holding it in position disconnect the end of the user interface cable that attaches to the mating connector on the User Interface board 8 Completely remove the User Interface assembly from the SuperC...

Page 185: ...rview of Procedural Steps Removal of 13 LCD Display Pre Requisite Removal of User Interface Assembly Pre Requisite Removal of Hinge Housing and Cosmetics Removal of Top Rear Panel Cosmetics Remove Rep...

Page 186: ...etics 1 Remove the rubber transducer inserts 2 Remove seven 4 1 Philips screws located on the top of the top rear panel and three 3 1 Philips screws from below the transducer holder area 3 Remove thre...

Page 187: ...acket 2 Remove speaker from the cosmetic panel 3 Separate the speaker from the speaker grill with a gentle pull a straight slot screwdriver may be used if required 4 Remove three 3 1 Philips screws re...

Page 188: ...n AC power cord from the rear of the SuperCart 4 Remove the Scan Engine from the SuperCart if currently docked 5 Remove the six 6 5mm allen head retaining screws that secure the Scanner pocket assembl...

Page 189: ...ngine Pocket Assembly from the SuperCart and set aside 10 Reverse above order for installation of replacement Scanner Pocket Assembly 20 3 6 HSSL Cable Removal Replacement SuperCart Required Parts P N...

Page 190: ...he HSSL Cable to the Scanner Interface Board in the Scanner Pocket 2 Cut the Cable Tie at the base of the Scan Pocket 3 Remove the HSSL Cable from the Scan Pocket 4 Reverse the disassembly procedure f...

Page 191: ...oard Assy Pre Requisite Removal of LCD Display Tilt Swivel Assy and Cosmetics Removal of Upper UI Panel Cosmetics Removal of Tilt Swivel Support Base Removal of UI Area Sheet Metal Removal of Backplan...

Page 192: ...assy from support base 3 Remove the cables from the Tilt Swivel assy and set the Tilt Swivel assy aside Removal of the Upper UI Panel Cosmetics 1 Remove the transducer inserts 2 Remove seven 4 1 Phil...

Page 193: ...E This may require the use of a T27 Torx Bit Socket and appropriate Socket Wrench to break loose The screws are initially torqued to 107 Inch Lbs or 12 09 Newton Meters 2 Un wrap the LCD monitor s cab...

Page 194: ...it was secured to so that they can be returned to the proper location during assembly 2 Disconnect the UI cable assy and set aside 3 Remove the three 3 Philips head screws that secure the Backplane s...

Page 195: ...rake Push Cam Removal Replacement SuperCart Required Parts P N 31867 00 Push Cam Required Tools Equipment 2 Philips screwdriver Small flat blade screwdriver White lithium grease or equivalent Procedur...

Page 196: ...8 Slide the pivot pin 4 out of the brake arm catching the push cam 8 and noting the location order of the three washers 5 6 7 as it s disassembled 9 Apply a then layer of white lithium grease on all s...

Page 197: ...Cart 4 Fold the LCD display screen down to a horizontal position for protection from moving during tilting of Cart 5 Lock the brake mechanism front wheels to keep the Cart from rolling 6 On a soft sur...

Page 198: ...the casters 10 Insert a 7 16 11mm Allen wrench into the hex brake swivel locking release screw and rotate it to the appropriate position noted in Step 8 NOTE If unlocking the swivel on the rear caste...

Page 199: ...06 Page 199 of 225 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 20 3 10 SuperCart Power Supplies Figure 64 SuperCart Backpack Overall Power Conne...

Page 200: ...nt 5 Remove terminal connections by pulling on spade connectors for all wires attached to AC Power Board 6 Using a Torx driver remove the four screws mounting the AC Power Board to the chassis and rem...

Page 201: ...Remove the ten 10 screws securing the power compartment access panel on the backpack and remove panel 5 While pressing down and holding on the locking tab unplug the AC power in Molex connector at J1...

Page 202: ...ve order for installation of new DC Power Supply refer to SuperCart Power Distribution Diagram in Chapter 8 of this manual to verify proper wire connectivity during installation 20 4 Hardware Service...

Page 203: ...lift up on the plastic release tab shown by the arrow below in the slot at the bottom center of the fuse holder s cover plate 5 Slide the fuse holder assembly out of its receptacle 6 Remove both fuses...

Page 204: ...miniCart and set it aside 4 Carefully lower the miniCart over on its back on a soft surface carpet etc resting the unit on the rear push handle 5 Using a Philips head screwdriver remove the four 4 scr...

Page 205: ...tape attaching it to the inner surface of the power supply cover and remove supply from the miniCart 10 Reverse previous steps for installation of the replacement power supply 20 4 3 USB Hub Service R...

Page 206: ...t downwards until it is free from the mounting studs CAUTION Be sure to support the hub assembly when removing it as all of the cables will still be attached 6 Allow the hub cover to swing downwards t...

Page 207: ...rt Required Tools Equipment 10mm Nut Driver Needle Nose Pliers Flat blade screwdriver Diagonal Cutters or Knife Dual Lock Fastener Tape Cable Ties Overview of Procedure Removal of USB Hub Cover Remova...

Page 208: ...tape is quite strong and will require a firm pull to remove the keyboard Be careful to not damage the keyboard or tray when separating 6 Ensure the new keyboard has Dual Lock Fastener Tape in the appr...

Page 209: ...ic half shell cosmetic covers at the back of the LCD Display 4 To remove each of the two plastic half shell covers place the head of either the flat blade or Philips screwdriver just into the empty sc...

Page 210: ...ws is difficult a small box or like object of appropriate height in conjunction with foam padding may be used to support the monitor during removal and installation as shown below 7 Remove the old LCD...

Page 211: ...ing during tilting of miniCart 4 Ensure the Swivel Lock is in the Locked position 5 Lock the brake mechanism on each front wheel to keep the miniCart from rolling 6 On a soft surface carpet etc tilt t...

Page 212: ...the SuperCart if currently docked 3 Lay Scan Engine face down 4 Remove battery pack from the Scan Engine CAUTION To prevent potential static shock damage to sensitive electrical components in the Sca...

Page 213: ...ngine o Configuration of the IP address user name and password for ZONARE support future use o Capture System Logs software status messages future use ADVANCED Menu Functions added ZONARE trained serv...

Page 214: ...ne SuperCart Top Level 110VAC version Zonare 2 80243 z one SuperCart Top Level 220VAC version 3 80215 00 Display 13 Flatscreen LCD Zonare 4 80221 00 Assy User Interface SuperCart Zonare 5 80239 00 Ass...

Page 215: ...o SuperCart 3 80211 Assy Cable Monitor Composite Video SuperCart 4 80159 Assy Cable Monitor Power SuperCart 5 80157 Assy Cable HSSL Pocket to Backplane SuperCart 6 80151 Assy Cable Scan Engine Release...

Page 216: ...in 3A 200 240V Systems 10 31286 AC Power Input Module 11 31452 Power cable hook short backpack 12 31743 Probe cable hook long front 13 80224 Trackball Assy Complete 14 80186 Handle Assy Left 15 80187...

Page 217: ...220VAC version 3 32629 00 Display 13 Flatscreen LCD miniCart 4 32647 00 Keyboard Custom miniCart 5 32621 00 Assy Main Power Supply 6 32640 00 USB Hub 21 2 2 miniCart Cables Number Part Number Descrip...

Page 218: ...ter 5 Locking Front 2 32738 00 Caster 5 Non Locking Rear 3 31638 AC Power Cord 15 North America 4 31808 AC Power Cord 4 5M Continental Europe 5 32618 00 Fuse AC Main Slo Blo 6 3A 100 120V Systems 6 32...

Page 219: ...00 Assy Complete Scan Engine 2 0 Zonare 2 80044 00 Battery Pack Zonare 21 3 2 Scan Engine Accessories Item Part Description 1 80056 Battery Charger 2 Bay w o AC power cable 2 31638 AC Power Cable for...

Page 220: ...mentation List 21 3 3 Scan Engine Miscellaneous Items Item Part Description 1 80206 Stylus 2 31232 Feet Rubber 3 used 3 80068 Handle 4 31167 Cover Trackball 5 80255 00 Rear Door Assembly Zonare 6 3266...

Page 221: ...nsducers Complete Assemblies Item Part Description Sales Service 1 Z101 84001 C5 2 Convex Array 2 Z102 84003 L10 5 Linear Array 3 Z103 84002 EV9 4 Endo Vaginal 4 Z104 84005 P4 1 Phased Array 5 Z106 84...

Page 222: ...VD LQ MD800 Install Sales P N Hdwe Cables Tools 5 Z407 SONY UP 897MD B W Printer Option Sales P N 6 Z409 00 SONY UP D897 USB Printer Option Sales P N 7 40004 SONY UP 897MD B W Printer printer only 8 8...

Page 223: ...ncontrolled documents For revision verification see the Master Documentation List 15 40005 00 SONY UP D897 USB Printer printer only 16 31872 AC Power Cord 3 25 ft IEC320 Male to IEC320 Female 17 31873...

Page 224: ...2 Display Barco 155 176 179 Display Adjustment miniCart 159 Door Assembly 217 225 E EV9 4 Transvaginal 23 24 F Fans Scan Engine 179 Features system 92 FRU Assemblies 219 222 224 FTP Site 140 Function...

Page 225: ...81 192 193 194 195 219 Serial Port 88 89 Service Software Procedures 218 Shipping 53 Software Upgrade 134 137 140 Sony UP 21MD Install 123 129 Sony UP 895MD Install 107 Speaker Replacement 188 199 Spe...

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