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5. INSTALLATION

5.1 GENERAL INFORMATION

Upon receipt of the equipment, the unit will be unpacked, checking its integrity. It will 

be reviewed and it will be verified that no element is missing (see page 11).

You will find, in addition to the equipment:

- A box with the anchor brackets or fixing brackets that are supplied unassembled, 

to be installed on site to the machine chassis. Includes 8 M6 Allen screws to fix the 

equipment to the desired surface.

- An individual absolute filter test certificate.

· The person responsible for receiving the equipment must ensure that the 

characteristics of the available electrical supply are in accordance with the electrical 

data on the rating plate of the unit

· Before fully setting up the equipment, it must verified that the place where the 

equipment is going to be located is strong enough to support its weight.

· This must not be installed, under any circumstances, in flammable or explosive 

environments, such as environments loaded with oil vapors, saline air or corrosive.

· The installation of the equipment can be dangerous, due to the material used, the 

pressures in the system and the electrical components. Because of this only trained 

and qualified personnel must install, service or repair the equipment.

· When carrying out operations inside the equipment, precautions must be taken to 

interrupt the electric current in the isolator, in order to prevent possible accidents 

with the moving parts of the equipment which might start running unpredictably, as 

well as to prevent direct or indirect contact with any active part of the equipment.

· During the installation, the equipment must be leveled for a good adjustment of the 

different units and a good opening of the registers.

· To check the perfect condition of the fan, the centering of the suction ring can be 

checked by turning the turbine by hand.

9

AIR PRO 500-800-1200

Summary of Contents for AIR PRO 1200

Page 1: ...P A P A P 800 P 800 P 500 P 500 P 1200 P 1200 P 800 1200 800 P 800 P 1200 P 800 P AIR PRO 500 800 1200 USER MANUAL ZONAIR3D ...

Page 2: ......

Page 3: ...cerns over the constant and ever increasing deterioration of the quality of the air we breathe Air Pro is an air purification equipment specially designed for indoor spaces Its unique system filters and purifies polluted air transforming it into the best quality air free from contaminating particulate free from environmental ozone and with toxic irritating and carcinogenic gaseous pollutants reduc...

Page 4: ......

Page 5: ...1200 5 6 2 CONNECTION PANEL DIAGRAM 5 6 2 1 ELECTRICAL WIRING CONNECTION AND CONTROL DETAIL 5 6 2 2 FILTER STATUS NOTICE 5 7 MECHANICAL CONNECTION OF THE UNIT S AIR PRESSURE INTAKES______ 5 7 1 ELEMENTS POSITION AND PRESSURE INTAKES 5 7 2 CONNECTION DIAGRAM OF ELEMENTS AND SOCKETS PRESSURE 5 7 2 1 PRESSURE SWITCHES DIFFERENTIAL PRESSURE PROBE PCB 5 7 2 2 DIFFERENTIAL PRESSURE SENSOR ENGINES 5 8 CO...

Page 6: ......

Page 7: ...le for any damage or injury caused to persons or objects resulting from failure to comply with safety standards and any possible modifications to the product The EC seal and statement of conformity serve as a proof of the product s compliance with applicable European Community standards ZONAIR3D engineers are firmly comitted to research and development to achieve products with improved efficiency ...

Page 8: ...ng If there is any damage to the unit or the shipment is not complete write down the problems on the delivery slip and send a claim to the carrier Also report any problems to Zonair3D ICON LABEL MEANING Caution the panel may fall once opened Caution cut off the power supply before removing the panel Caution risk of entrapment Air direction indication Rating plate of the unit Model Reference Serial...

Page 9: ... support its weight This must not be installed under any circumstances in flammable or explosive environments such as environments loaded with oil vapors saline air or corrosive The installation of the equipment can be dangerous due to the material used the pressures in the system and the electrical components Because of this only trained and qualified personnel must install service or repair the ...

Page 10: ... filter The following figure identifies the main components of the main module 5 2 1 INTERIOR COMPONENTS ABSOLUTE FILTER SECTION FAN SECTION PREFILTER GRSYSTEM SECTION Flujo de aire Flujo de aire Flujo de aire Mantenimiento ABSOLUTE FILTER FAN PREFILTER G4 GRSYSTEM GRSYSTEM FILTER TIGHTENING KNOBS LOBED ABSOLUTE FILTER TIGHTENING KNOBS LOBED L W H ...

Page 11: ...14 1 SOCKET H14 4 INPUT H14 PRESSURE SWITCH 2 INPUT H14 PRESSURE SWITCH Maintenance Maintenance Air Flow Maintenance Maintenance 1 2 3 4 5 2 1 3 11 8 7 5 6 12 10 9 4 5 2 2 EXTERIOR ELEMENTS 5 2 2 1 WITH SIDE INSPECTION COVER 5 2 2 2 WITHOUT SIDE INSPECTION COVER PRODUCT RANGE FLOW m3 h MEASUREMENTS H X W X L mm POWER KW ELECTRICAL POWER SUPPLY WEIGHT Kg AIR PRO 500 500 310 x 972 x 1104 0 164 1F 23...

Page 12: ...ment must allow space which is free of obstruction to be able to freely access the device for maintenance The space required will depend on the side of the device where the extraction is made The equipment is provided with registers to access the filters and fans 5 5 MOUNTING POSITION VERTICAL üüüüü Filters and fans maintenance PRODUCT RANGE AIR PRO 500 DIMENSIONS H x W x L mm 310x972x1104 AIR PRO...

Page 13: ... 5 5 1 2 BENCH FLOOR MOUNTED For floor mounting you must Assemble the 4 brackets together with their screws in the 4 corners of the bench support equipment These brackets will NOT be used to join them to any type of anti vibration system The classic bench system is based on a support structure for the equipment which can be joined with the brackets mentioned in the previous point and said structur...

Page 14: ...n is disconnected and that there is no voltage between the cables Once installed the device must comply with the following Directives Low Voltage Directive 2014 35 EU Safety in machines 2006 42 EC Electromagnetic Compatibility Directive CEM 2014 30 EU Ecodesign for fans EU 327 2011 Hazardous substances 2011 65 EU Once these operations have been carried out it is necessary to verify the tightening ...

Page 15: ...15 AIR PRO 500 800 1200 5 6 1 ELECTRICAL PRINCIPLE AND CONTROL DIAGRAM 5 6 1 1 AIR PRO 500 ...

Page 16: ...5 6 1 2 AIR PRO 800 ...

Page 17: ...17 AIR PRO 500 800 1200 5 6 1 3 AIR PRO 1200 ...

Page 18: ...RSystem filter GRSV gas filter you have to access the inside of the Electronic Control Board PCB see situation in point 5 2 2 1 by unscrewing the front plastic cover and carry out the following action press button P1 RESET CARBON COAL continuously until the red alarm led is deactivated THE LIGHT ABOVE SHOW THAT THE INDICATED FILTER IS OVERFILLED IN THAT CASE FOR THE CORRECT WORK OF THE SYSTEM PLEA...

Page 19: ...system 1 H14 PRESSURE SWITCH 2 PCB Printed circuit board 3 ROTARY SWITCH 4 DIFFERENTIAL PRESSURE SENSOR5 5 G4 PRESSURE SWITCH 7 PRESSURE SOCKET G4 5 PRESSURE TAKE OFF G4 6 INPUT G4 PRESSURE SWITCH 8 INPUT G4 PRESSURE SWITCH 12 FRONT A G REGULATOR FLOW 10 BACK A G REGULATOR FLOW 9 ENGINE PRESSURE TAKE OFF 11 ENGINE PRESSURE SOCKET 3 SOCKET H14 1 SOCKET H14 4 INPUT H14 PRESSURE SWITCH 2 INPUT H14 PR...

Page 20: ...5 7 2 CONNECTION DIAGRAM OF ELEMENTS AND PRESSURE PORTS 5 7 2 1 PRESSURE SWITCHES DIFFERENTIAL PRESSURE PROBE PCB PAC500V PAC800V PAC1200V ...

Page 21: ...CONNECTION TO THE Z3D INDOOR AIR QUALITY PROBE Only the probe provided by the Z3D manufacturer can be connected This probe has several functionalities ON OFF of the equipment depending on the quality of the indoor air Link with the PCB of the equipment for general notification of change of filters ...

Page 22: ...5 8 1 DIAGRAM OF THE PRINCIPLE OF CONNECTION TO THE Z3D AIR QUALITY PROBE PAC500V PAC800V PAC1200V ...

Page 23: ...earing structure for the ducts The connection of the equipment to the air ducts must be made by means of flexible connections to avoid the transmission of vibrations to the installation It will be checked that the air inlet and outlet are not obstructed or there is any obstacle that prevents its good circulation If these requirements are not met the efficiency of the system will suffer 23 AIR PRO ...

Page 24: ...tage indicated on the characteristics plate The fan will not start if the network of ducts is not completely closed since connecting the fan without load can cause over currents that could damage the motor This same effect can occur if the requested static pressure is greater than the pressure drop produced in the duct network To solve this case act on the flow regulation dampers by closing them s...

Page 25: ...rds except when justified otherwise for technical reasons According to the equipment s operating needs it is crucial to make a list of those elements that are needed to quick resolve equipment faults A maintenance log should record each component serviced during maintenance as well as activities performed or repairs made Maintenance staff must have access to a specific training programme Before st...

Page 26: ... efficiency 8 3 2 REPLACING THE FILTERS To replace the filters it is recommended to use PPE individual protection equipment FFP2 mask gloves and goggles To extract the filter open the corresponding inspection register and proceed to extract it by sliding the filter outwards The high efficiency filters from H14 are provided with an anchoring system using knobs To remove it you must turn the upper a...

Page 27: ... Czech Republic Denmark Estonia Finland France Germany Greece Hungary Italy Latvia Liechtenstein Lithuania Luxembourg Malta Netherlands Norway Poland Portugal Republic of Ireland Romania Slovakia Slovenia Spain Sweden and Switzerland However this clause shall apply notwithstanding any limitations and conditions that may apply to the warranty in the country in which it is exercised provided the pro...

Page 28: ...ccepted as proof The consumer must contact the company within the period indicated above through the following contact details ZONAIR3D C CERDANYA 7 08140 CALDES DE MONTBUI BARCELONA SPAIN Tel 34 93 551 03 40 Website www zonair3d com E mail zonair3d zonair3d com C EXCLUSIONS The installation or de installation of the product as well as all periodic servicing or maintenance work are expressly exclu...

Page 29: ...ent services parts articles applications installations repairs external wiring or connectors not supplied or authorised by Zonair3DTM e Damage caused by connections to improper power line current voltage surges or fluctuations f Damage caused by not handling or maintaining the product in accordance with the instructions provided by Zonair3DTM g Damage caused by normal wear and tear of the product ...

Page 30: ...P A P A P 800 P 800 P 500 P 500 P 1200 P 1200 P 800 1200 800 P 800 P 1200 P 800 P AIR PRO 500 800 1200 ZONAIR3D ...

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