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Zoeller X600 Series, Owner'S Manual, Page: 6 / 8

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Zoeller X600 Series Owner'S Manual Download Page 6

6

© Copyright 2015 Zoeller

®

 Co. All rights reserved.

Three Phase Installation

Single Phase Installation

All single phase models require start capacitor, run capacitor and relay in the circuit to start and operate properly. These components can be purchased separately 

or prewired in Zoeller control panel. For components purchased separately used the diagram for installation and hookup.

Single phase models are nonautomatic. To operate automatically a control panel  must be added to the power circuit. Follow the instructions provided with the panel.

ZEPA0539

WIRING DIAGRAM

COMPONENT LAYOUT

WIRING DIAGRAM 

ZEPA0540

COMPONENT LAYOUT

 MODELS X611 / X621

USING SUPCO PR90

RELAY BEFORE 10/1/07

MODELS X631 / X641 / X651

AND X611 / X621 USING GE

RELAY AFTER 10/1/07

5

2

1

WHITE

RED

PUMP

MAIN

START

L1

L2

BLACK

WHITE

230 VAC 1ø

FROM CONTACTOR

START

BLACK

START

RELAY

CAPACITOR

RUN CAPACITOR

1

2 3

GREEN

2

1

5

WHITE

PUMP

START

MAIN

BLACK

L2

WHITE

BLACK

RUN CAPACITOR

RED

START CAPACITOR

L1

T2

T1

3

2

1

GREEN

230 VAC 1ø

(SEE CHART)

(SEE CHART)

R

RELAY

START

START CAP.

MODELS

RUN CAP.

X631/641/651

270-324UF 250V

50UF 370V

X611/621

216-259UF 125V

40UF 370V

ZEPA0537

2

4

1

6

5

WHITE

PUMP

START

MAIN

BLACK

L2

WHITE

BLACK

RUN CAPACITOR

RED

START CAPACITOR

L1

T2

T1

START

RELAY

3

2

1

GREEN

230 VAC 1ø

(SEE CHART)

(SEE CHART)

X611/X621

MODELS

40UF 370V

RUN CAP.

324-389UF 125V

START CAP.

ZEPA0477

5

4

1

6

2

WHITE

RED

PUMP

MAIN

START

L1

L2

BLACK

WHITE

230 VAC 1ø

FROM CONTACTOR

RUN

START

BLACK

START

RELAY

CAPACITOR

CAPACITOR

1

2 3

GREEN

Three phase pumps are nonautomatic. To operate automatically, a 

control panel with level control is required. Follow the instructions 

provided with the panel to wire the system.

Before installing a pump, check the pump rotation to insure that 

wiring has been connected properly to power source, and that 

the green lead of power cord (See wiring diagram), is connected 

to a valid ground, Momentarily energize the pump, observing the 

directions of kick back due to starting torque. Rotation is correct if 

kick back is in the opposite direction of rotation arrow on the pump 

casing. If rotation is not correct, switching of any two power leads 

other than ground, should provide the proper rotation. 

Refer to the wiring diagram supplied with specific electrical control 

panel for correct electrical cable termination locations.

NOTE 1: 

Sensor cable includes 5 leads; 2 leads for thermal sensor, 2 leads for 

moisture sensor, and a green ground lead. Sensor wire colors are as shown.

330K OHMS RESISTANCE

SEAL FAILURE PROBES

3 PHASE MOTOR

SEAL FAILURE MOISTURE SENSOR

LEADS MUST BE CONNECTED TO 

INDUCTION CIRCUIT IN THE CONTROL

PANEL.

THERMAL SENSOR

T1

T2

L1

L2

T3

L3

3Ø VAC

BLACK

GREEN

WHITE

SENSOR CABLE

RED

(N/C)

STARTER COIL

POWER CABLE

ORANGE

RECOMMENDED THERMAL SENSOR

CONNECTED IN SERIES WITH

TYPICAL 3-PHASE  WIRING DIAGRAM

ZEPA0038G

Summary of Contents for X600 Series

Page 1: ...tor ____________________________________________ Sales Order Number ____________________________________ Contractor ____________________________________________ Date of Installation _____________________________________ System Readings During Operation Voltage ____ Amps _____ Table of Contents Safety Instructions 1 Limited Warranty 2 Performance Data 2 Preinstallation Information 3 Electrical Data...

Page 2: ...ent will void the warranty agreement Manufacturer warrants to the purchaser and subsequent owner during the warranty period every new product to be free from defects in material and workmanship under normal use and service when properly used and main tained for a period of one year from date of purchase by the end user or 18 months from date of original manufacture of the product whichever comes f...

Page 3: ...ed periodically for clogging and cleaned as necessary Trapped air is caused by agitation and or a dry basin 4 Water hammer creates momentary high pressure surges These surges can cause severe damage to check valves and the piping system Consideration for water hammer must be included in the piping system design ReferenceASPE Data Book Chapter 2 33 Some systems may require external spring or lever ...

Page 4: ...p NOTE The hole must be below the basin cover and cleaned periodically Water stream will be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switc...

Page 5: ... leak probes are housed An indicator light will activate whenever water is present in the cavity Whenever the seal leak light is activated indicating that the lower seal has failed the pump should be removed and serviced in order to avoid damage to the motor 3 The green wire shall be connected to a ground lug in the panel CONTROL PANELS These pumps require a control panel The control panel rarely ...

Page 6: ... RUN CAP 324 389UF 125V START CAP ZEPA0477 5 4 1 6 2 WHITE RED PUMP MAIN START L1 L2 BLACK WHITE 230 VAC 1ø FROM CONTACTOR RUN START BLACK START RELAY CAPACITOR CAPACITOR 1 2 3 GREEN Three phase pumps are nonautomatic To operate automatically a control panel with level control is required Follow the instructions provided with the panel to wire the system Before installing a pump check the pump rot...

Page 7: ...es should be placed in the fully open position Sys tems should not be operated for extended periods of time with the discharge valves partially closed due to damaging the valve SHUTDOWN PROCEDURES Ifasystemisshutdownformorethansixmonths thefollowingisrecommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once ev...

Page 8: ...period or use Increase Pipe Friction Clogged line or check valve Abrasive material chemical deteriorated impeller and pump housing If the above check list does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump Service Checklist Trouble Shooting Steps Check Voltage At If No Voltage If Voltage No 1 Line terminals in pump s Check Disconnect switch lin...

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