6
© Copyright 2015 Zoeller
®
Co. All rights reserved.
Three Phase Installation
Single Phase Installation
All single phase models require start capacitor, run capacitor and relay in the circuit to start and operate properly. These components can be purchased separately
or prewired in Zoeller control panel. For components purchased separately used the diagram for installation and hookup.
Single phase models are nonautomatic. To operate automatically a control panel must be added to the power circuit. Follow the instructions provided with the panel.
ZEPA0539
WIRING DIAGRAM
COMPONENT LAYOUT
WIRING DIAGRAM
ZEPA0540
COMPONENT LAYOUT
MODELS X611 / X621
USING SUPCO PR90
RELAY BEFORE 10/1/07
MODELS X631 / X641 / X651
AND X611 / X621 USING GE
RELAY AFTER 10/1/07
5
2
1
WHITE
RED
PUMP
MAIN
START
L1
L2
BLACK
WHITE
230 VAC 1ø
FROM CONTACTOR
START
BLACK
START
RELAY
CAPACITOR
RUN CAPACITOR
1
2 3
GREEN
2
1
5
WHITE
PUMP
START
MAIN
BLACK
L2
WHITE
BLACK
RUN CAPACITOR
RED
START CAPACITOR
L1
T2
T1
3
2
1
GREEN
230 VAC 1ø
(SEE CHART)
(SEE CHART)
R
RELAY
START
START CAP.
MODELS
RUN CAP.
X631/641/651
270-324UF 250V
50UF 370V
X611/621
216-259UF 125V
40UF 370V
ZEPA0537
2
4
1
6
5
WHITE
PUMP
START
MAIN
BLACK
L2
WHITE
BLACK
RUN CAPACITOR
RED
START CAPACITOR
L1
T2
T1
START
RELAY
3
2
1
GREEN
230 VAC 1ø
(SEE CHART)
(SEE CHART)
X611/X621
MODELS
40UF 370V
RUN CAP.
324-389UF 125V
START CAP.
ZEPA0477
5
4
1
6
2
WHITE
RED
PUMP
MAIN
START
L1
L2
BLACK
WHITE
230 VAC 1ø
FROM CONTACTOR
RUN
START
BLACK
START
RELAY
CAPACITOR
CAPACITOR
1
2 3
GREEN
Three phase pumps are nonautomatic. To operate automatically, a
control panel with level control is required. Follow the instructions
provided with the panel to wire the system.
Before installing a pump, check the pump rotation to insure that
wiring has been connected properly to power source, and that
the green lead of power cord (See wiring diagram), is connected
to a valid ground, Momentarily energize the pump, observing the
directions of kick back due to starting torque. Rotation is correct if
kick back is in the opposite direction of rotation arrow on the pump
casing. If rotation is not correct, switching of any two power leads
other than ground, should provide the proper rotation.
Refer to the wiring diagram supplied with specific electrical control
panel for correct electrical cable termination locations.
NOTE 1:
Sensor cable includes 5 leads; 2 leads for thermal sensor, 2 leads for
moisture sensor, and a green ground lead. Sensor wire colors are as shown.
330K OHMS RESISTANCE
SEAL FAILURE PROBES
3 PHASE MOTOR
SEAL FAILURE MOISTURE SENSOR
LEADS MUST BE CONNECTED TO
INDUCTION CIRCUIT IN THE CONTROL
PANEL.
THERMAL SENSOR
T1
T2
L1
L2
T3
L3
3Ø VAC
BLACK
GREEN
WHITE
SENSOR CABLE
RED
(N/C)
STARTER COIL
POWER CABLE
ORANGE
RECOMMENDED THERMAL SENSOR
CONNECTED IN SERIES WITH
TYPICAL 3-PHASE WIRING DIAGRAM
ZEPA0038G
