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B.  Motor overheats and trips overload or blows fuse. 

 

 

 

 

COMMON CAUSES

 

-  Incorrect Voltage

 

-  Unbalanced power source

 

-  Incorrect motor rotation

 

-  Negative or low head

 

-  Excessive water temperature

 

-  Impeller or seal mechanically bound

 

-  Defective capacitor or relay

 

-  Motor shorted

 

-  Lost one line in a Three Phase unit

C.   Pumps starts and stops too often.

 

- Check valve stuck open

 

-  Level controls out of adjustment

 

- Thermal overload switch out of 

 

  adjustment or defective

 

- Pit too small

D.

 

 Pump will not shut off.

 

-  Debris under float switch

 

-  Float travel obstructed

 

-  Defective or damaged float switch 

 

-  Magnetic starter contacts shorted

 

-  Air lock - check vent hole

E.

 

Pump operates but delivers little or no water.

 

-  Check for plugged Pump housing, discharge   

 

  pipe or sticking check valve

 

-  Vent hole clogged or not drilled

 

-  Discharge head exceeds pumps capacity

 

-  Low or incorrect voltage

 

-  Incorrect motor rotation

 

-  Defective capacitor

F.

 

  Drop in head and/or capacity after a period or use.

 

-  Increase Pipe Friction

 

-  Clogged line or check valve

 

-  Abrasive material & chemical, 

 

  deteriorated impeller and pump housing

If the above check list does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump.

Service Checklist & Trouble Shooting

 

Steps 

Check Voltage At 

If No Voltage 

If Voltage

 

No. 1 

Line terminals in pump's 

Check Disconnect switch, line 

Proceed to No. 2

 

 

control panel 

fuse, and/or circuit breakers 

  

L

1

 - L

2

 - L

3

 (3 Phase) 

in power supply circuit.

 

No. 2 

Pump motor terminals in 

Check for control circuit 

Check starting relay 

 

 

pump’s control panel  

voltage.

 

Check out magnetic 

and capacitor (1 

  

T

1

 - T

2

 - T

3

 

starter contacts, thermal 

phase units).

 

Check

 

   

 

overloads, and float switches 

pump for ground, 

 

 

 

 

and binding impeller

 ELECTRICAL PRECAUTIONS

  

Before servicing a pump, always shut off the main power breaker to the panel and then disconnect the pump - making 

sure you are wearing insulated protective sole shoes and are not standing in water.

 

Under flooded conditions, contact your local electric company or a qualified licensed 

electrician for disconnecting electrical service prior to pump removal.

 

CONDITION

A.  Pump will not start or run.

Summary of Contents for X600 Series

Page 1: ...tor ____________________________________________ Sales Order Number ____________________________________ Contractor ____________________________________________ Date of Installation _____________________________________ System Readings During Operation Voltage ____ Amps _____ Table of Contents Safety Instructions 1 Limited Warranty 2 Performance Data 2 Preinstallation Information 3 Electrical Data...

Page 2: ...ent will void the warranty agreement Manufacturer warrants to the purchaser and subsequent owner during the warranty period every new product to be free from defects in material and workmanship under normal use and service when properly used and main tained for a period of one year from date of purchase by the end user or 18 months from date of original manufacture of the product whichever comes f...

Page 3: ...ed periodically for clogging and cleaned as necessary Trapped air is caused by agitation and or a dry basin 4 Water hammer creates momentary high pressure surges These surges can cause severe damage to check valves and the piping system Consideration for water hammer must be included in the piping system design ReferenceASPE Data Book Chapter 2 33 Some systems may require external spring or lever ...

Page 4: ...p NOTE The hole must be below the basin cover and cleaned periodically Water stream will be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switc...

Page 5: ... leak probes are housed An indicator light will activate whenever water is present in the cavity Whenever the seal leak light is activated indicating that the lower seal has failed the pump should be removed and serviced in order to avoid damage to the motor 3 The green wire shall be connected to a ground lug in the panel CONTROL PANELS These pumps require a control panel The control panel rarely ...

Page 6: ... RUN CAP 324 389UF 125V START CAP ZEPA0477 5 4 1 6 2 WHITE RED PUMP MAIN START L1 L2 BLACK WHITE 230 VAC 1ø FROM CONTACTOR RUN START BLACK START RELAY CAPACITOR CAPACITOR 1 2 3 GREEN Three phase pumps are nonautomatic To operate automatically a control panel with level control is required Follow the instructions provided with the panel to wire the system Before installing a pump check the pump rot...

Page 7: ...es should be placed in the fully open position Sys tems should not be operated for extended periods of time with the discharge valves partially closed due to damaging the valve SHUTDOWN PROCEDURES Ifasystemisshutdownformorethansixmonths thefollowingisrecommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once ev...

Page 8: ...period or use Increase Pipe Friction Clogged line or check valve Abrasive material chemical deteriorated impeller and pump housing If the above check list does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump Service Checklist Trouble Shooting Steps Check Voltage At If No Voltage If Voltage No 1 Line terminals in pump s Check Disconnect switch lin...

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