background image

3

© Copyright 2015 Zoeller

®

 Co. All rights reserved.

*Consult Factory.

Preinstallation Information

Electrical Data

  

  Service  

        

Amps 

 

 Winding 

 Model  BHP  Factor  RPM  Voltage  Phase  Hertz 

 

 

 

 

KVA Code 

Resistance

 

        

Full 

Load 

In 

Air 

Shut 

Off 

Locked 

Rotor  Line-to-Line

  EX611 

1.2 

1750 

230 

60 

6.9 

4.1 

4.7 

48.0 

2.5 / 4.8 

 JX611 

1.2 

1750 

200 

60 

4.3 

3.3 

3.7 

32.0 

2.2 

 FX611 

1.2 

1750 

230 

60 

3.7 

2.2 

2.6 

28.0 

3

 GX611 

1.2 

1750 

460 

60 

1.9 

1.1 

1.3 

14.0 

12

 BAX611 

1.2 

1750 

575 

60 

1.6 

1.0 

1.1 

11.5 

18

  EX621 

1 1/2 

1.2 

1750 

230 

60 

8.9 

4.3 

5.3 

48.0 

2.5 / 4.8

 

JX621 1 

1/2 1.2 1750 200  3  60  5.9 

3.3  3.7 

32.0 

2.2

 

FX621 1 

1/2 1.2 1750 230  3  60  5.1 

2.3  2.9 

28.0 

3

 

GX621 1 

1/2 1.2 1750 460  3  60  2.6 

1.2  1.5 

14.0 

12

 

BAX621 1 

1/2 1.2 1750 575  3  60  2.0 

1.0  1.3 

11.5 

18

  EX631 

1.2 

1750 

230 

60 

14.5                 7.2               8.0        

86.0 

.94/3.8

 JX631 

1.2 

1750 

200 

60 

7.8 

4.5 

5.0 

46.0 

1.5

 FX631 

1.2 

1750 

230 

60 

6.8 

2.3 

4.4 

41.0 

2

 GX631 

1.2 

1750 

460 

60 

3.4 

1.2 

2.2 

20.5 

8

 BAX631 

1.2 

1750 

575 

60 

2.7 

1.4 

1.8 

16.2 

12

  EX641 

1.2 

1750 

230 

60 

17.0 

7.2 

8.9             

86.0 

.94/3.8

 JX641 

1.2 

1750 

200 

60 

11.0 

4.5 

5.6 

46.0 

1.5

 FX641 

1.2 

1750 

230 

60 

9.6 

2.3 

4.7 

41.0 

2

 GX641 

1.2 

1750 

460 

60 

4.8 

1.7 

2.4 

20.5 

8

 BAX641 

1.2 

1750 

575 

60 

3.9 

1.4 

2.0 

16.2 

12

  EX651 

1.2 

1750 

230 

60 

28.0 

16.1 

19.7 

139.0 

.9 / 3.1

 JX651 

1.2 

1750 

200 

60 

17.5 

6.1 

7.6 

64.0 

1

 FX651 

1.2 

1750 

230 

60 

15.2 

6.1 

7.4 

58.0 

1.3

 GX651 

1.2 

1750 

460 

60 

7.6 

3.1 

3.7 

29.0 

5.2

 BAX651 

1.2 

1750 

575 

60 

6.1 

1.5 

3.4 

23.0 

8.0

 

JX661 7 

1/2 1.0 1750 200  3  60  25.3  17.9  18.3 

83.0 

0.5

 

FX661 7 

1/2 1.0 1750 230  3  60  22.0  15.0  15.7 

72.0 

0.7

 

GX661 7 

1/2 1.0 1750 460  3  60  11.0 

7.5  7.9 

36.0 

2.8

 

BAX661 7 

1/2 1.0 1750 575  3  60  9.0 

5.3  5.8 

29.0 

5.4

 1

.   Check to be sure your power source is capable of handling the voltage requirements 

of the motor, as indicated on the pump nameplate. 

  2.  

The float switches must be connected to an intrinsically safe circuit in the control panel. 

The installation of float switches is the responsibility of the installing party and care 

should be taken that the tethered float switch will not hang up on the pump apparatus 

or pit peculiarities and is secured so that the pump will shut off.  It is recommended 

that rigid piping and fittings be used and the pit be 36" or larger in diameter. 

 

                        

  3.   INFORMATION - VENT HOLE PURPOSE.

 It is necessary that all submersible pumps 

capable of handling various sizes of solid waste be of the bottom intake design to 

reduce clogging and seal failures. If a check valve is incorporated in the installation, 

a vent hole (approx. 3/16") must be drilled in the discharge pipe below the check 

valve and pit cover to purge the unit of trapped air. Water stream will be visible from 

this hole during pump run periods. This vent hole should be checked periodically for 

clogging and cleaned as necessary. Trapped air is caused by agitation and/or a dry 

basin. 

 

4.

   Water hammer creates momentary high pressure surges. These surges can cause 

severe damage to check valves and the piping system. Consideration for water 

hammer must be included in the piping system design. Reference ASPE Data Book, 

Chapter 2.33. Some systems may require external spring or lever weighted check 

valves or other engineered solutions.

 5.

   Three phase pumps must be connected for proper rotation, which is counterclockwise 

looking into impeller inlet. See page 5 for instructions for checking 3 phase rotation.

 

6.

  Care should be taken during the initial installation to be sure that adequate air supply 

is available whenever any person is in the basin. Always follow OSHA guidelines on 

confined space requirements.

1.  Inspect your pump.

 Occasionally, products are damaged during shipment. If the unit is damaged, contact your distributor before using. 

DO NOT 

remove the test plugs in the cover nor the motor housing.

2.  Carefully read the literature

 provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.

3.  National Electrical Code (NEC) articles 500 through 503 explain in detail the requirements for the installation and wiring of electrical equipment in hazardous locations.

 1.   

Not for use in acidic atmospheres.

 2. 

Do not lift, carry, or hang pump by the electrical cables. Damage to the electrical cables 

can cause shock, burns or death. 

 

                        

 3.  Make sure there is a properly grounded connection available.

  All pumps are furnished 

with provisions for proper grounding to help protect you against the possibility of electrical 

shock.   

                        

 4.

 

 

Make certain that the control box is within the reach of the pump’s power supply cord. 

DO NOT USE AN EXTENSION CORD.

 Extension cords that are too long or too light do 

not deliver sufficient voltage to the pump motor. But, more important, they could present 

a safety hazard if the insulation were to become damaged or the connection end were 

to fall into the sump.

 5.  Make sure the pump electrical supply circuit is equipped with fuses and disconnect 

or circuit breakers of proper capacity. 

A separate branch circuit is recommended, sized 

according to the “National Electrical Code” for the current shown on the pump nameplate.

 

6.

 Risk of electric shock - These pumps have not been investigated for use in swimming 

pool areas.

7.

  According to the state of California (Prop 65), this product contains chemicals known to 

the state of California to cause cancer and birth defects or other reproductive harm.

8.

  Electrical wiring and protection 

must 

be in accordance with the National Electrical Code 

per NEC articles 500 through 503 for installation in Class 

I

, Division 1, Group C & D 

environments, and any other applicable state and local electrical requirements.

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

NOTE: CSA Certified pumps are certified to CSA Standard C22.2 No. 145.

Summary of Contents for X600 Series

Page 1: ...tor ____________________________________________ Sales Order Number ____________________________________ Contractor ____________________________________________ Date of Installation _____________________________________ System Readings During Operation Voltage ____ Amps _____ Table of Contents Safety Instructions 1 Limited Warranty 2 Performance Data 2 Preinstallation Information 3 Electrical Data...

Page 2: ...ent will void the warranty agreement Manufacturer warrants to the purchaser and subsequent owner during the warranty period every new product to be free from defects in material and workmanship under normal use and service when properly used and main tained for a period of one year from date of purchase by the end user or 18 months from date of original manufacture of the product whichever comes f...

Page 3: ...ed periodically for clogging and cleaned as necessary Trapped air is caused by agitation and or a dry basin 4 Water hammer creates momentary high pressure surges These surges can cause severe damage to check valves and the piping system Consideration for water hammer must be included in the piping system design ReferenceASPE Data Book Chapter 2 33 Some systems may require external spring or lever ...

Page 4: ...p NOTE The hole must be below the basin cover and cleaned periodically Water stream will be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switc...

Page 5: ... leak probes are housed An indicator light will activate whenever water is present in the cavity Whenever the seal leak light is activated indicating that the lower seal has failed the pump should be removed and serviced in order to avoid damage to the motor 3 The green wire shall be connected to a ground lug in the panel CONTROL PANELS These pumps require a control panel The control panel rarely ...

Page 6: ... RUN CAP 324 389UF 125V START CAP ZEPA0477 5 4 1 6 2 WHITE RED PUMP MAIN START L1 L2 BLACK WHITE 230 VAC 1ø FROM CONTACTOR RUN START BLACK START RELAY CAPACITOR CAPACITOR 1 2 3 GREEN Three phase pumps are nonautomatic To operate automatically a control panel with level control is required Follow the instructions provided with the panel to wire the system Before installing a pump check the pump rot...

Page 7: ...es should be placed in the fully open position Sys tems should not be operated for extended periods of time with the discharge valves partially closed due to damaging the valve SHUTDOWN PROCEDURES Ifasystemisshutdownformorethansixmonths thefollowingisrecommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once ev...

Page 8: ...period or use Increase Pipe Friction Clogged line or check valve Abrasive material chemical deteriorated impeller and pump housing If the above check list does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump Service Checklist Trouble Shooting Steps Check Voltage At If No Voltage If Voltage No 1 Line terminals in pump s Check Disconnect switch lin...

Reviews: