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© Copyright 2017 Zoeller

®

 Co. All rights reserved.

Indoor Prepackaged System Installation Instructions

    

 

      This set of instructions is for factory prepackaged indoor systems only.  If your system is a field assembled 

indoor system, use these instructions as a guideline.  If your system is an outdoor system then go to the next section in this 

manual that covers outdoor systems.

  1.  Indoor grinder pump systems are for installing at grade 

in an indoor application only.  If you will be installing this 

system outside next to the residence then you will need an 

outdoor system.  DO NOT INSTALL THE INDOOR SYSTEM 

OUTDOORS.

  2.  Review the drawing in Fig. 2 on page 6 and the actual system 

to become familiar with the components in the grinder pump 

system.  Review where the unit will be installed.  Determine 

where the power feed, inlet pipe, discharge pipe and vent 

will be located.

  3.  Remove the unit from the packing.  Indoor prepackaged sys-

tems are preassembled at the Zoeller Company and require 

a minimum of field assembly work.  All work inside the basin 

can be performed via the inspection port.  There should be 

no reason to remove the cover from the basin.  Pump and 

float switches are already set inside the basin.

  4.  Remove the inspection plate from the cover.  All floats are set 

and tethered for proper operation from the factory.  Verify that 

where the float switches are set will work for your application.  

Verifying that the float switches are set properly and will not 

hang up inside the basin is the responsibility of the install-

ing contractor.  Float switches are tied in place for shipping 

purposes.  Cut the cable tie around each float switch bulb or 

the unit will not operate properly.

  5.  Dig a hole for the basin.  The basin should be located in 

a very low traffic area within 15’ of the power disconnect.  

The hole should be at least 8” larger in diameter than the 

basin in order to leave 4” of backfill all the way around 

the perimeter.  A minimum of 4” of compacted subbase 

is also required.  Backfill and subbase should be 1/8” to 

3/4” pea gravel or 1/8” to 1/2” crushed stone.  Also reference 

the basin installation instructions included with the unit.

  6.  The 4” inlet hub should be located between the top lip of 

the basin and the alarm float “on” level with a minimum dis-

tance of 10 inches between the floor of the basin and hub.  

Determine the location of the inlet hub based upon your inlet 

pipe arrangement.  The inlet hub must be used with 4” pipe.  

It is best to install the inlet on the side of the basin opposite 

the float switches.  To install, use a 4” hole saw to drill into 

the side of the basin at the correct elevation.    Center the 

hub inner diameter with the hole in the basin.  Attach the 

hub to the side of the basin using the sealant and hardware 

provided.

  7.  Set the basin in the hole and connect the 4” inlet pipe to the 

inlet hub using the rubber insert.  If using a cast iron hub, 

the 4” inlet pipe will need to be caulked or gasketed to the 

hub.  Backfill around the basin with specified media.  Care 

should be taken not to damage components or leave voids 

when backfilling.  Finish grade of floor should be poured in 

place around the top 6” of the basin assembly.

  8.  Connect the discharge pipe, valves and vent according to 

all applicable National, State and Local plumbing codes.

  9.  Mount the alarm panel on the wall above the system.  Connect 

the alarm float switch and pump power cord.

10.  Clean any debris out of the basin.  Fill the basin with water 

and check the system for proper operation.

11.  Record system start-up data for future reference.

12.  Seal and secure the inspection plate to the lid using the proper 

bolts and sealant.  Pouring concrete around the system can 

now be completed. 

Summary of Contents for SHARK 818 Series

Page 1: ...ntents Safety Instructions 1 Limited Warranty 2 Preinstallation Checklist 3 General Information 4 Pump Wiring Instructions 5 Typical Indoor Prepackaged System 6 Indoor Prepackaged Installation Instructions 7 Typical Outdoor Prepackaged System 8 Outdoor Prepackaged Installation Instructions 9 Operation 10 Cutter Maintenance 11 Service Checklist 12 Safety Instructions TO AVOID SERIOUS OR FATAL PERSO...

Page 2: ... user or 18 months from date of original manufacture of the product whichever comes first Parts that fail within the warranty period one year from date of purchase by the end user or 18 months from the date of original manufacture of the product whichever comes first that inspections determine to be defective in material or workmanship will be repaired replaced or remanufactured at Manufacturer s ...

Page 3: ... grinder pump or other pit peculiarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24 in diameter for simplex systems and 36 in diameter for duplex systems or larger 4 Grinder installations should be checked yearly for debris and or build up which may interfere with the ON or OFF positions of variable level float controls...

Page 4: ...ust comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician A UL Listed potting kit P N 10 2350 is available from Zoeller Company 4 When installing a pump with a check valve or a rail system with a check va...

Page 5: ...iagram above to secure the float switch properly and obtain the proper tether to customize the on off cycle to each application Note the minimum off level shown above On Prepackaged Systems the tether length is set at 5 Determining Pumping Range in Inches 1 inch 2 5 cm Tether Length 5 10 15 20 22 Pumping Range 9 13 5 18 22 24 Use only as a guide Due to weight of cable pumping range above horizonta...

Page 6: ...4 STEEL CORD SEAL INSPECTION PLATE 3 GROMMET SEAL SWITCH CORD ALARM FLOAT BASIN COVER LIFTING BOLT 16 X 1 4 STEEL 5 16 304 STAINLESS STEEL PUMP PLATE PUMP POWER CORD SILENCE INPUT 1 POWER ON FIELD INSTALLED ALARM 4 RUBBER INLET CAST IRON ADAPTERS OFF 24 NOMINAL TO ALARM PANEL BALL VALVE FIELD INSTALLED GALVANIZED PIPE 1 1 4 X 32 GALVANIZED PIPE 1 1 4 X 12 GRINDER PUMP SINGLE PHASE 2HP 1 1 4 GROMME...

Page 7: ...n a very low traffic area within 15 of the power disconnect The hole should be at least 8 larger in diameter than the basin in order to leave 4 of backfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin installation instructions included with the unit 6 T...

Page 8: ... AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GALV GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 STAINLESS STEEL LIFTING CABLE ALARM ON OFF SOLID FIBERGLASS COVER HIGH WATER ALARM OR SIMPLEX CONTROL PANEL FIELD INSTALLED ALARM FLOAT SWITCH MUST OPERATE OFF LOW VOLTAGE TO BE USED WITH QWIK BOX SK3...

Page 9: ...iameter with the hole in the basin Attach the hub to the side of the basin using the sealant and hardware provided 6 The bottom of the excavation can now be properly backfilled compactedandleveled Setbasininhole Ensuretheremovable cover extends above the finished grade line and the grade slopes awayfromtheunit Backfillandsubbaseshouldbe1 8 3 4 pea gravel or 1 8 1 2 crushed stone Reference basin in...

Page 10: ...nd securely installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with ad...

Page 11: ...by surface grinding both disc and cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the factory for repair The disc cutter and shims are a matched set Keep parts together Measure disc before and after resurfacing with micrometer and record measurements 7 Afterresurfacing thediscandcuttermustbeflatwithin0 001 If the disc has been su...

Page 12: ... always disconnect pump and panel from its power source before handling Neverenterthebasinuntilithasbeenproperlyvented and tested Any person entering a basin should be wearing a harness with safety rope extending to the surface so that they can be pulled out in case of asphyxiation Sewage water gives off methane and hydrogen sulfide gases both of which can be highly poisonous Installationandchecki...

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