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© Copyright 2017 Zoeller

®

 Co. All rights reserved.

Preinstallation Checklist

1.

 Inspect your grinder pump.

 If the unit has been damaged in shipment, 

contact your dealer before installing. 

Do Not

 remove the test plug in the 

cover nor the motor housing.

2.

 Carefully read all literature

 to familiarize yourself with details regarding 

installation and use. Retain materials for future reference.

1.

  Make sure pump connection contains a ground terminal.

 The power cord 

on all Zoeller Grinder Pumps contains a green conductor for grounding to 

help protect you against the possibility of electric shock.

2. 

Make certain the receptacle is within reach of the power supply cord

.

3.

 Make sure any panels and branch circuits are equipped

 with proper size 

fuses and circuit breakers. An independent power circuit is recommended, 

sized according to the National Electrical Code, for the current shown on the 

grinder pump nameplate.

4.

  Automatic pumps have three prong plug caps and must be connected to 

a three prong grounded receptacle with ground fault circuit interrupter 

(GFCI).

5.

 For your protection, always disconnect the power source to the grinder 

pump before handling.

 All grinder pumps must be properly grounded and 

wired in accordance with the “National Electrical Codes” and all local codes 

and ordinances.

6. Installation of electrical hardware and checking of control panels and circuits 

should be performed by a qualified licensed electrician.

7. Risk of electrical shock - These pumps have not been investigated for use in 

swimming pool areas.

8.  According to the state of California (Prop 65), this product contains chemicals 

known to the state of California to cause cancer and birth defects or other 

reproductive harm.

SEE BELOW FOR LIST OF WARNINGS

CAUTION

SEE BELOW FOR LIST OF CAUTIONS

Do not attempt to turn cutter located on 

bottom of the unit with fingers.

 Use a wrench when checking 

or removing cutter.

1.

 Make sure the power source

 is capable of handling the electrical 

requirements of the grinder pump, as indicated on the nameplate.

2.

 A disconnect switch should be installed ahead of the pump.

3. If Grinder pumps are operated by control panels with variable level float 

control switches, it is the responsibility of the installing party that float control 

switches will not hang up on the grinder pump or other pit peculiarities and 

are secured so that the grinder pump will shut off. It is recommended to use 

rigid pipe and fittings and the pit be 24" in diameter for simplex systems and 

36" in diameter for duplex systems or larger.

4. Grinder installations should be checked yearly for debris and/or build up 

which may interfere with the “ON” or “OFF” positions of variable level float 

control switches. Repair and service, other than cutter assembly maintenance, 

should be performed by Zoeller Engineered Products authorized service 

stations only.

5. Maximum  operating  temperature  must  not  exceed  130°F, 

(54°C).

6.

 Pump and float switch electrical connections must be permanently 

installed, operational and protected from submergence.

7.

 Junction box conduit must be installed with watertight connection. 

Zoeller junction boxes include a UL Listed potting kit for sealing conduit. 

Failure to properly install this sealant material could void warranty.

Electrical Data

Amps

KVA

Code

Winding

Resistance

Line-to-Line

Model

HP

Mode

RPM

Voltage

Phase

Hertz

Full Load

In Air

Shut Off

Locked

Rotor

WM818

1

Auto

3450

115

1

60

13.6

8.0

10.2

46

F

0.67 / 3.4

N818

1

Non

3450

115

1

60

13.6

8.0

10.2

46

F

0.67 / 3.4

WH818

1

Auto

3450

200-208

1

60

7.7

3.7

8.7

27.7

F

2.0 / 1.4

I818

1

Non

3450

200-208

1

60

7.7

3.7

8.7

27.7

F

2.0 / 1.4

WD818

1

Auto

3450

230

1

60

8.5

7.6

7.0

57

P

1.2 / 2.0

E818

1

Non

3450

230

1

60

8.5

7.6

7.0

57

P

1.2 / 2.0

F818

1

Non

3450

230

3

60

6.9

5.3

5.8

44.4

S

2.15

J818

1

Non

3450

200

3

60

7.5

5.7

6.2

47.4

S

1.7

G818

1

Non

3450

460

3

60

3.7

2.5

3.0

21.6

S

8.2

BA818

1

Non

3450

575

3

60

2.7

2.1

2.3

17.5

S

13.6

WH819

1.5

Auto

3450

200-208

1

60

12.0

8.8

8.7

61.6

K

0.87 / 2.0

I819

1.5

Non

3450

200-208

1

60

12.0

8.8

8.7

61.6

K

0.87 / 2.0

WD819

1.5

Auto

3450

230

1

60

10.8

7.6

8.3

57

K

1.2 / 2.0

E819

1.5

Non

3450

230

1

60

10.8

7.6

8.3

57

K

1.2 / 2.0

F819

1.5

Non

3450

230

3

60

8.2

5.3

6.5

44.4

N

2.15

J819

1.5

Non

3450

200

3

60

9.2

5.7

7.1

47.4

M

1.7

G819

1.5

Non

3450

460

3

60

4.2

2.5

3.3

21.6

N

8.2

BA819

1.5

Non

3450

575

3

60

3.2

2.1

2.6

17.5

N

13.6

WH820

2

Auto

3450

200-208

1

60

15.5

8.8

11.0

61.6

G

0.87 / 2.0

I820

2

Non

3450

200-208

1

60

15.5

8.8

11.0

61.6

G

0.87 / 2.0

WD820

2

Auto

3450

230

1

60

13.7

7.6

10.2

57

H

1.2 / 2.0

E820

2

Non

3450

230

1

60

13.7

7.6

10.2

57

H

1.2 / 2.0

F820

2

Non

3450

230

3

60

9.9

5.3

7.3

44.4

K

2.15

J820

2

Non

3450

200

3

60

11.0

5.7

8.1

47.4

K

1.7

G820

2

Non

3450

460

3

60

5.0

2.5

3.7

21.6

K

8.2

BA820

2

Non

3450

575

3

60

3.9

2.1

2.9

17.5

K

13.6

Summary of Contents for SHARK 818 Series

Page 1: ...ntents Safety Instructions 1 Limited Warranty 2 Preinstallation Checklist 3 General Information 4 Pump Wiring Instructions 5 Typical Indoor Prepackaged System 6 Indoor Prepackaged Installation Instructions 7 Typical Outdoor Prepackaged System 8 Outdoor Prepackaged Installation Instructions 9 Operation 10 Cutter Maintenance 11 Service Checklist 12 Safety Instructions TO AVOID SERIOUS OR FATAL PERSO...

Page 2: ... user or 18 months from date of original manufacture of the product whichever comes first Parts that fail within the warranty period one year from date of purchase by the end user or 18 months from the date of original manufacture of the product whichever comes first that inspections determine to be defective in material or workmanship will be repaired replaced or remanufactured at Manufacturer s ...

Page 3: ... grinder pump or other pit peculiarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24 in diameter for simplex systems and 36 in diameter for duplex systems or larger 4 Grinder installations should be checked yearly for debris and or build up which may interfere with the ON or OFF positions of variable level float controls...

Page 4: ...ust comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician A UL Listed potting kit P N 10 2350 is available from Zoeller Company 4 When installing a pump with a check valve or a rail system with a check va...

Page 5: ...iagram above to secure the float switch properly and obtain the proper tether to customize the on off cycle to each application Note the minimum off level shown above On Prepackaged Systems the tether length is set at 5 Determining Pumping Range in Inches 1 inch 2 5 cm Tether Length 5 10 15 20 22 Pumping Range 9 13 5 18 22 24 Use only as a guide Due to weight of cable pumping range above horizonta...

Page 6: ...4 STEEL CORD SEAL INSPECTION PLATE 3 GROMMET SEAL SWITCH CORD ALARM FLOAT BASIN COVER LIFTING BOLT 16 X 1 4 STEEL 5 16 304 STAINLESS STEEL PUMP PLATE PUMP POWER CORD SILENCE INPUT 1 POWER ON FIELD INSTALLED ALARM 4 RUBBER INLET CAST IRON ADAPTERS OFF 24 NOMINAL TO ALARM PANEL BALL VALVE FIELD INSTALLED GALVANIZED PIPE 1 1 4 X 32 GALVANIZED PIPE 1 1 4 X 12 GRINDER PUMP SINGLE PHASE 2HP 1 1 4 GROMME...

Page 7: ...n a very low traffic area within 15 of the power disconnect The hole should be at least 8 larger in diameter than the basin in order to leave 4 of backfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin installation instructions included with the unit 6 T...

Page 8: ... AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GALV GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 STAINLESS STEEL LIFTING CABLE ALARM ON OFF SOLID FIBERGLASS COVER HIGH WATER ALARM OR SIMPLEX CONTROL PANEL FIELD INSTALLED ALARM FLOAT SWITCH MUST OPERATE OFF LOW VOLTAGE TO BE USED WITH QWIK BOX SK3...

Page 9: ...iameter with the hole in the basin Attach the hub to the side of the basin using the sealant and hardware provided 6 The bottom of the excavation can now be properly backfilled compactedandleveled Setbasininhole Ensuretheremovable cover extends above the finished grade line and the grade slopes awayfromtheunit Backfillandsubbaseshouldbe1 8 3 4 pea gravel or 1 8 1 2 crushed stone Reference basin in...

Page 10: ...nd securely installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with ad...

Page 11: ...by surface grinding both disc and cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the factory for repair The disc cutter and shims are a matched set Keep parts together Measure disc before and after resurfacing with micrometer and record measurements 7 Afterresurfacing thediscandcuttermustbeflatwithin0 001 If the disc has been su...

Page 12: ... always disconnect pump and panel from its power source before handling Neverenterthebasinuntilithasbeenproperlyvented and tested Any person entering a basin should be wearing a harness with safety rope extending to the surface so that they can be pulled out in case of asphyxiation Sewage water gives off methane and hydrogen sulfide gases both of which can be highly poisonous Installationandchecki...

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