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© Copyright 2016 Zoeller

®

 Co. All rights reserved.

LIMITED WARRANTY

MAINTENANCE

TROUBLESHOOTING INFORMATION

Manufacturer warrants, to the purchaser and subsequent owner during the 

warranty period, every new product to be free from defects in material and 

workmanship under normal use and service, when properly used and maintained, 

for a period of 3 years from date of purchase by the end user.  Parts that fail 

within the warranty period, that inspections determine to be defective in material 

or workmanship, will be repaired, replaced or remanufactured at Manufacturer's 

option, provided however, that by so doing we will not be obligated to replace 

an entire assembly, the entire mechanism or the complete unit.  No allowance 

will be made for shipping charges, damages, labor or other charges that may 

occur due to product failure, repair or replacement.
This warranty does not apply to and there shall be no warranty for any 

material or product that has been disassembled without prior approval of 

Manufacturer, subjected to misuse, misapplication, neglect, alteration, accident 

or uncontrollable act of nature; that has not been installed, operated or 

maintained in accordance with Manufacturer's installation instructions; that has 

been exposed to outside substances including but not limited to the following:  

sand, gravel, cement, mud, tar, hydrocarbons, hydrocarbon derivatives (oil, 

gasoline, solvents, etc.), or other abrasive or corrosive substances, wash towels 

or feminine sanitary products, etc. in all pumping applications.  The warranty 

set out in the paragraph above is in lieu of all other warranties expressed or 

implied; and we do not authorize any representative or other person to assume 

for us any other liability in connection with our products.
Contact Manufacturer at, 3649 Cane Run Road, Louisville, Kentucky  40211,  

USA. Attention: Customer Support Department to obtain any needed repair 

or replacement of part(s) or additional information pertaining to our warranty.
MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, 

CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF 

EXPRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY 

OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY 

SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY.
Some states do not allow limitations on the duration of an implied warranty, so 

the above limitation may not apply to you. Some states do not allow the exclusion 

or limitation of incidental or consequential damages, so the above limitation or 

exclusion may not apply to you.

This warranty gives you specific legal rights and you may also have other rights 

which vary from state to state.

1.  Inspect and test the system for proper operations at least every 3 months.

 

(a) Red power on indicator light should be “on” indicating AC 

power is on.

 

(b)  Unplug primary pump and the control charger from power supply.

 

(c)  Fill sump with water to the “on” level for the DC pump. Allow 

pump to run a few minutes.

 

(d)  The alarm will sound approximately 5 seconds after the pump 

starts to run.

 

(e)  Push alarm reset switch.  The alarm will go “off”.

 

(f)  Pump will shut off after water level is lowered and the float 

drops to the off position.

2.  Plug the control charger and the primary pump into the wall outlet.

 

(a)   The primary pump will come on and lower the water to the

 

   normal operating level and shut off.

 

(b)   The “yellow” charging light should be on.  The charger is replacing 

the energy consumed during the test.  The “green” light will come 

on after the charger has replaced the energy consumed during 

the test.

3.  Add distilled water to battery when necessary per battery manufacturer's 

instructions.  

CAUTION

 Battery acid is dangerous.  Take proper 

safety precautions.  Do not splash the acid.  

1.  Charging and charged LED’s alternate frequently.

 

(a)  This is normal.

2.  DC Pump won’t run.

 

(a)  Check 15 amp fuse in line from pump to switch (see fig. 4). If fuse 

is blown, replace with 15 amp Littelfuse type 3AG, series 311.

 

(b)  Check for proper connections.

 

(c)  Check all wire terminal points.  Clean if required.

 

(d)  Check for low battery.  Service battery if required.

3.  Pump runs but pumps very little or no water.

 

(a)  Check for low battery.  Battery will recharge if Red power “on” 

light indicates power has been restored and the float switch is in 

the off position.

 

(b)  If immediate usage is required, remove and replace dead battery 

with a full recharged battery.

 

(c)  Due to varying conditions the pump may continue to run on a low 

battery without sufficient power to remove water.  Pump will not 

stop running until battery is completely discharged.

 (d) 

CAUTION

 Weak batteries can be recharged but may not 

store sufficient energy for full service.  A weak recharged battery 

can only be detected by reduced pumping time or by checking 

each cell with a hydrometer.  If your emergency pump system 

is used frequently the battery should be checked by a qualified 

battery dealer.

4.  Pump cycles too frequently.

 

(a)  Check positions of rubber stops on float rod.

 

(b)  Adjust upper rubber float stop as required.  Recommended for 

standard installation.

5.  Float switch in “on” position. Pump won’t run.

 

(a)  Remove pump.  Check for obstruction in pump preventing impeller 

from rotating.

6.  Pump runs, but pumps water intermittently.

 

(a)  Pump is air locking.  Check flow of water incoming to sump. If water 

is entering the sump at a high velocity creating a turbulent condition, 

a mixture of air and water may cause a complete or partial air lock 

and reduce or stop the flow of water in the discharge pipe.

 

(b)  Baffle the incoming stream of water to reduce turbulence. Diverting 

water stream against wall of basin usually corrects an air lock 

problem.

7.  Water level stays high. DC Pump continues to run.

 

(a)  Battery is low.

 

(b)  If power has been restored and water in sump remains high check 

primary pump.  Service if required.

  

(c)  After several hours the battery will be restored to full charge.

8.  Alarm sounds during battery recharge cycle.

 

(a)  Push alarm reset (max. 3 times). If condition persists, replace 

battery.

 

(b)  To silence alarm if alarm will not reset, unplug the charger from 

115V wall outlet, then disconnect the black lead from charger on 

negative (-) battery post.  Check battery. Replace if necessary.  

Reconnect and refer to Installation (step 7).

9.  Alarm does not sound when pump runs.

 

(a)  Pumps needs to run for 1 or more seconds before alarm sounds.

 

(b) Be sure alarm hasn't been silenced. Quickly press and release 

reset button.

 

(c)  Inspect the connection between the green wire and the blue connecter 

on the white wire. Verify that the metal spade has not "missed" its 

target.

In those instances where damages are incurred as a result of an alleged pump failure, 

the Homeowner must retain possession of the pump for investigation purposes.

Summary of Contents for AquaNot 508 Series

Page 1: ...ontrol system plugs directly into the 115V 230V outlet DO NOT USE AN EXTENSION CORD 2 Make sure the 115V 230V electrical supply circuit is equipped with fuses or circuit breakers of proper capacity 3 DC emergency pumps are designed for handling clear water Do not use in septic tanks to pump effluent or sewage pits to pump sewage 4 Repair and service of your DC backup system should be performed by ...

Page 2: ... and lower the water to the normal operating level and shut off b The yellow charging light should be on The charger is replacing the energy consumed during the test The green light will come on after the charger has replaced the energy consumed during the test 3 Adddistilledwatertobatterywhennecessaryperbatterymanufacturer s instructions CAUTION Battery acid is dangerous Take proper safety precau...

Page 3: ...er precaution must be taken when handling Battery box will accomodate a maximum battery size of 13 342 mm Length x 7 178 mm Width x 9 241 mm Height BATTERY SELECTION The DC emergency pump is designed as a backup to your primary sump pump during unexpected power outages or primary pump failure The DC pump electronic controls and all the parts required for installation are included except the batter...

Page 4: ...rimary sump pump and the control box should be on separate circuits 17 Reconnect power to primary sump pump 18 Optional A dongle may be used to input a name and number into the charger for service information to the end user 19 Optional On the bottom of the charger there is a pair of dry contacts to signal an auxiliary device of a low battery high water and reverse polarity alarm condition This si...

Page 5: ...VEL OF FLOAT ASSEMBLY MUST BE HIGHER THAN DC BACKUP PUMP FIG 1 DC PUMP INSTALLED IN LINE WITH SUBMERSIBLE PUMP BATTERY BOX DC CHARGER OUTLET CHARGER R R BATTERY BOX OUTLET PRIMARY PUMP DC PUMP INSTALLED IN LINE WITH COLUMN PUMP IMPORTANT OFF LEVEL OF FLOAT ASSEMBLY MUST BE HIGHER THAN DC BACKUP PUMP 1 MIN OUTLET CHARGER DC CHARGER R R SK2959 SK2960 25 4 MM 25 4 MM ...

Page 6: ...RGE TEE REDUCER FITTING CLAMP CHECK VALVE ASSEMBLY CLAMP BATTERY BOX 12 VOLT MARINE BATTERY SUPPLIED BY USER FIG 3 CLAMP WHITE LEAD TO POSITIVE BLACK LEAD TO DC PUMP WHITE LEAD TO POSITIVE BLACK LEAD TO NEGATIVE TO FLOAT WHITE LEAD 30 AMP FUSE DC CONTROL BOX BLACK LEAD TO NEGATIVE TO FLOAT SWITCH GREEN LEAD SPLICER FLOAT SWITCH DC PUMP ...

Page 7: ...screen shows current alarms The cycle counter screen shows how many times the DC float has been activated The AC power loss counter screen shows how many times the AC power has been removed from the charger Optional a screen may also show the name and number of a service provider The 6 LED lights also display information about the charger at a glance The red AC power light will be on if AC power i...

Page 8: ...arantee consistent quality A defective battery will never become fully charged and may damage the charging circuits of the Control It is for this reason that Zoeller offers its own line of batteries We offer both a Water Acid Deep Cycle Battery and maintenance free AGM battery which can run the pump continuously for over 7 hours These times are based on continuous pumping at 8 2 4 mm of static hea...

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