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Form No. 265294    Rev. 07/08

1

 

 

  CAUTION

 

-

 Before performing any service  

  operation on any pump, be sure that all  
  pressure has been relieved from BOTH  
  SIDES of the system.

 

CAUTION

 

-

 Before performing any service  

  operation on any pump, disconnect or lock  
 off power supply.

 CAUTION -

 Before starting pump, be sure  

  that any resulting machine function will not  
  endanger persons or equipment.

PRODUCT IDENTIFICATION

Each pump has an Ordering Code stamped on its 
nameplate.  See below for the location of the Ordering 
Code.

This service manual applies to products with Ordering 
Codes like the sample below.

INSTALLATION

PUMP DRIVE AND MOUNTING

When mounting the pump and motor, care must be 
taken to align the pump and motor shafts within .003 
T.I.R. (0.076 mm) direct inline through a jaw type/
flexible web coupling.  This is recommended for all 
pumps.  Tire-type flexing elements and chain-type 
drives are not recommended.  With belt drives, please 
consult factory.

To avoid axial and radical end loading of the pump 
shaft, do not couple the pump and motor shafts 
rigidly.  Allow freedom at the coupling for the two 
shafts to ride independently.

To prevent end loading, the space between the pump 
and motor shaft ends should be 3/4 inch (19.05 mm) 
for PVR15 pumps, or as the coupling manufacturer 
specifies.

PIPING AND RESERVOIR

The pump should be mounted with a minimum 
number of elbows or fittings.  The pump suction 
should be at least 1-1/4 inch (31.75 mm) tube/pipe for 
PVR15 pumps.

For any system and combination of piping except 
High Water Based Fluids (HWBF), the vacuum at the 
pump inlet must not exceed seven inches of Mercury, 
(5 inch Hg. for fire resistant fluids).  HWBF Pumps are 

SERVICE MANUAL

PVR15 Flanged Series Pump

Installation, Startup, Operating Instructions, Parts Pages, Repair Procedures

“F” Design Series

    

Basic Pump

Pump Size

Pressure

Rotation & Mounting

Fluid Type

Seal Type

Mechanical Options 

Control Options

Electrical Box Options

Solenoid Options  

 

Design Letter

PVR15 - _ _ _ - _ _ RF - _ - 5 - _ _  _ _  _ _  _ _ - F

Summary of Contents for F Design Series

Page 1: ...mended With belt drives please consult factory To avoid axial and radical end loading of the pump shaft do not couple the pump and motor shafts rigidly Allow freedom at the coupling for the two shafts to ride independently To prevent end loading the space between the pump and motor shaft ends should be 3 4 inch 19 05 mm for PVR15 pumps or as the coupling manufacturer specifies PIPING AND RESERVOIR...

Page 2: ...d be connected in common with the case drain return 5 Rotate pump and motor by hand to insure free rotation 6 Set the machine controls to open the circuit and allow free flow from the pump back to tank or connect the pump outlet line directly to tank Jog the motor on and off several times on two seconds off three seconds until the pump is primed Check pump for proper direction of rotation during t...

Page 3: ......

Page 4: ... 121587 Lip Seal 2 25 Buna N 153111 O Ring 1 25 Viton 162100 O Ring 1 ITEM CODE PART DESCRIPTION QTY N0 NO REQ 38 36 252152 Handwheel 1 39 36 261323 Spring Pin 1 40 004223 Spring Pin 1 41 306194 Spring Retainer 1 42 199262 Washer 1 43 122975 Shim 010 A R 44 15 301737 Handwheel 1 45 15 004262 Spring Pin 1 46 B20 2L 4L 5L 128001 Shim 005 A R 47 B20 2L 4L 5L 128002 Shim 010 A R 48 15B20 250458 Shim 1...

Page 5: ...0 9 11 44 45 30 8 15B15 20B15 3L 15B20 1L 2L 4L 5L 10 42 43 41 9 11 12 40 39 38 55 13 15 5 6 3 4 17 23 2 23 14 16 22 21 18 95 7 93 20 25 19 67 24 21 1 66 See Page 6 for Control Options PVR15 PARTS DRAWING Codes 12 21 22 31 Tandem Mounting 3 81 86 85 82 2 95 83 87 88 94 ...

Page 6: ...al Volume Control Without Integral Valve Code 24 Dual Volume Control With Integral Valve Code 2500 Dual Pressure Volume Control Without Integral Valve Code 25 Dual Pressure Volume Control With Integral Valve Code 8 Rate Control Valve for Dual Pressure Code 9 Rate Control Valve for Dual Volume 60 99 51 69 70 50 58 92 60 99 56 50 69 70 61 92 60 99 56 50 69 70 61 92 60 99 51 57 53 ...

Page 7: ...r disassembly will be necessary in order to perform routine maintenance on the pump REASSEMBLY PROCEDURE 1 Clean and inspect parts to determine which parts are worn enough to require replacement 2 Assemble the new bushings 21 in the housing and cover The bushing OD s should be lubricated before they are pressed in the bores Care must be taken to orient the split and the oil groove in the bushing a...

Page 8: ...aulic fluid into the intake port while slowly rotating the shaft in the direction shown by the rotation arrow 15 The pump is now ready to test Refer to front of this manual for start up procedure PVR15 PUMP REPAIR PROCEDURES Continued 374 9 50 m SeePr el oad Char tBel ow f or4Land 5L SeePr el oad Char tBel ow f or15B20 1Land 2L SeePr el oad Char tBel ow f or15B15 20B15and 3L Continental Hydraulics...

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