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© Copyright 2008 Zoeller Co. All rights reserved.

Indoor Prepackaged System Installation Instructions

    

 

      This set of instructions is for factory pre pack aged indoor systems only.  If your sys tem 

is a 

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 eld as sem bled indoor system, use these in struc tions as a guideline.  If your system is an out door 

system then go to the next section in this manual that covers outdoor systems.

  1. Indoor grinder pump systems are for installing at 

grade in an indoor application only.  If you will be 
in stall ing this system outside next to the res i dence 
then you will need an outdoor sys tem.  DO NOT 
INSTALL THE INDOOR SYSTEM OUTDOORS.

  2. Review the drawing in Fig. 2 on page 6 and the 

actual sys tem to be come familiar with the com po -
nents in the grind er pump sys tem.  Review where 
the unit will be in stalled.  Determine where the 
pow er feed, inlet pipe, discharge pipe and vent 
will be located.

  3. Remove the unit from the packing.  Indoor pre-

 pack aged systems are preassembled at the Zoeller 
Com pa ny and require a minimum of 

fi

 eld as sem bly 

work.  All work inside the basin can be per formed 
via the inspection port.  There should be no reason 
to re move the cover from the basin.  Pump and 

fl

 oat switch es are already set inside the basin.

  4. Remove the inspection plate from the cover.  All 

fl

 oats are set and tethered for proper op er a tion from 

the factory.  Verify that where the 

fl

 oat switch es are 

set will work for your application.  

Verifying that 

the 

fl

 oat switches are set prop er ly and will not 

hang up inside the ba sin is the re spon si bil i ty 
of the in stall ing con trac tor.

  Float switches are 

tied in place for ship ping purposes.  Cut the cable 
tie around each 

fl

 oat switch bulb or the unit will 

not op er ate prop er ly.

  5. Dig a hole for the basin.  The basin should be 

lo cat ed in a very low traf

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 c area within 15’ of the 

pow er dis con nect.  The hole should be at least 8” 
larg er in di am e ter than the basin in order to leave 
4” of back

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 ll all the way around the pe rim e ter.  

A min i mum of 4” of compacted subbase is also 
re quired.  Back

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 ll and sub base should be 1/8” to

3/4” pea gravel or 1/8” to 1/2” crushed stone.  
Also ref er ence the basin installation in struc tions 
in clud ed with the unit.

  6. The 4” inlet hub should be located between the 

top lip of the basin and the alarm 

fl

 oat “on” level 

with a min i mum distance of 10 inches between 
the 

fl

 oor of the basin and hub.  Determine the lo-

cation of the inlet hub based upon your inlet pipe 
ar range ment.  The inlet hub must be used with 
4” pipe.  It is best to in stall the inlet on the side of 
the basin opposite the 

fl

 oat switch es.  To install, 

use a 4” hole saw to drill into the side of the basin 
at the cor rect el e va tion.    Center the hub inner 
di am e ter with the hole in the basin.  Attach the 
hub to the side of the basin using the sealant and 
hard ware pro vid ed.

  7. Set the basin in the hole and connect the 4” in let 

pipe to the inlet hub using the rubber insert.  If 
using a cast iron hub, the 4” inlet pipe will need to 
be caulked or gasketed to the hub.  Back

fi

 ll around 

the ba sin with spec i 

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 ed me dia.  Care should be 

taken not to damage com po nents or leave voids 
when back 

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 ll ing.  Fin ish grade of 

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 oor should be 

poured in place around the top 6” of the basin 
as sem bly.

  8. Connect the discharge pipe, valves and vent ac-

 cord ing to all applicable National, State and Lo cal 
plumb ing codes.

  9. Mount the alarm panel on the wall above the sys-

 tem.  Connect the alarm 

fl

 oat switch and pump 

power cord.

10. Clean any debris out of the basin.  Fill the ba-

sin with water and check the system for proper 
op er a tion.

11. Record system start-up data for future 

reference.

12. Seal and secure the inspection plate to the lid us ing 

the proper bolts and sealant.  Pouring con crete 
around the system can now be com plet ed. 

Summary of Contents for 820

Page 1: ...n Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Checklist 3 General Information 4 Pump Wiring Instructions 5 Typical Indoor Prepackaged System 6 Indoor Prepackaged Installation Instructions 7 Typical Outdoor Prepackaged System 8 Outdoor Prepackaged Installation Instructions 9 Operation 10 Cutter Maintenance 11 Service Checklist 12 Safety Instructions TO AVOID SERIOUS O...

Page 2: ...equential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Manufacturer warrants to the purchaser and subsequent owner during the warranty period every new product to be free from defects in material and workmanship under normal use and service when properly used and mai...

Page 3: ...1 Make sure the power source is capable of handling the electrical requirements of the grinder pump as indicated on the nameplate 2 A disconnect switch should be installed ahead of the pump 3 If Grinder pumps are operated by control panels with vari able level float control switches it is the responsibility of the installing party that float control switches will not hang up on the grinder pump or...

Page 4: ... system installation 3 All electrical connections including pump to control box and power supply to control panels must comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician A UL Listed potting kit P N 10...

Page 5: ...duit directly to pump Pump Wiring Instructions Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician 010415 AUTOMATIC WIRING DIAGRAM MODELS WD820 and WH820 010443 NONAUTOMATIC WIRING DIAGRAM MODELS E820 and I820 FIGURE 4 FIGURE 5 Models WD WH are fully automatic A float switch is included and factory wired in the pump circuit to provi...

Page 6: ...0 X 1 4 STEEL CORD SEAL INSPECTION PLATE 3 GROMMET SEAL SWITCH CORD ALARM FLOAT BASIN COVER LIFTING BOLT 16 X 1 4 STEEL 5 16 304 STAINLESS STEEL PUMP PLATE PUMP POWER CORD ON FIELD INSTALLED ALARM 4 FIBERGLASS HUB CAST IRON ADAPTERS OFF 24 NOMINAL TO ALARM PANEL BALL VALVE FIELD INSTALLED GALVANIZED PIPE 1 1 4 X 32 GALVANIZED PIPE 1 1 4 X 12 GRINDER PUMP SINGLE PHASE 2HP 1 1 4 GROMMET SEAL FIELD I...

Page 7: ...very low traffic area within 15 of the power disconnect The hole should be at least 8 larger in diameter than the basin in order to leave 4 of backfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin installation instructions included with the unit 6 The 4...

Page 8: ...EL PULL ROD 3 8 X 1 416 STAINLESS ALARM FLOAT HIGH LEVEL DISCHARGE FITTING 1 1 4 BULK HEAD FIELD INSTALLED 4 RUBBER INLET PIPE SEAL 28 MIN OR PER STATE AND LOCAL CODES COUPLING TO CONTROL PANEL HIGH WATER ALARM FIELD INSTALLED 60 OTHER BASIN SIZES ARE READILY AVAILABLE Typical Outdoor Grinder Pumping System Installation All installations must comply with all applicable electrical and plumbing code...

Page 9: ...lant and hardware provided 6 The bottom of the excavation can now be properly backfilled compacted and leveled Set basin in hole Ensure the removable cover extends above the finished grade line and the grade slopes away from the unit Backfill and subbase should be 1 8 3 4 pea gravel or 1 8 1 2 crushed stone Reference basin installation instructions included with unit Connect the 4 inlet pipe to th...

Page 10: ...nd securely installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with ad...

Page 11: ...vethespacer shims located behind the star cutter 5 Remove the three cap screws holding the disc and remove disc from the pump 6 The disc and star cutter can be replaced with new service partsorresurfacedbygrinding Resurfacingisaccomplished by surface grinding both disc and star cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the ...

Page 12: ...t system for proper operations Repair and service should be performed by a Zoeller Pump Company Authorized Service Station only SAFETY PROCEDURES For your protection always disconnect pump and panel from its power source before handling Never enter the basin until it has been properly vented and tested Any person entering a basin should be wear ing a harness with safety rope extending to the surfa...

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