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4

© Copyright 2008 Zoeller Co. All rights reserved.

1 1/4" - 11 1/2 N.P.T.

18 5/8

5

6 1/2

4

4

7 5/8

4

General Information

GRINDER PUMP DESCRIPTION

1.  Pumps are constructed of class 30 cast iron with pow der 

coat ed epoxy protection for long life when pump ing sew-
age in submersible applications.  The cut ter as sem bly is 
comprised of stain less steel com po nents hard ened to a 
value of 55-60 on the Rockwell C scale; a star shaped 
cutter and a pre ci sion ground 

fl

 at disk.  Cutting action 

takes place with the rotation of the star cutter in the 
clockwise (looking down on the unit) direction only, see 
Fig. 6 on page 11.

2.  Pump motors are single phase design.  Single phase 

motors require a starting relay, starting capacitor and 
a run capacitor.  These items are located in the switch 
case on the pump.

3.  The 820 Grinder Pump is a single seal design and does 

not have sensor wires.

4.  Automatic reset thermal overload protection is provided 

in the pump motor.

FIELD ASSEMBLED INSTALLATION

1.  Installation and piping instructions are in clud ed with 

the rail system and basin in struc tions.  If pump is being 
retro

fi

 tted to an ex ist ing rail system, accessory parts 

may be re quired.  Consult the factory and advise make 
and model of rail system being used.

2.  Refer to the appropriate Indoor/Outdoor pre pack aged 

instructions on pages 6-9 for more information on 
system in stal la tion.

3. All electrical connections including pump to con trol 

box and power supply to control pan els must comply 
with the “National Electrical Code” and applicable local 
codes.  Conduit and panel enclosure openings must 
have a gas and watertight seal.  Installation of elec tri cal 
panels, conduit and con nec tions should be made by a 
qual i 

fi

 ed licensed electrician.  A UL Listed potting kit, 

P/N 10-2350, is available from Zoeller Company.

4.  When installing a pump with a check valve, or a rail 

system with a check valve, you must give the pump 
case time to 

fi

 ll to help prevent air lock when lowering 

the unit into the liquid. The pump case has an air vent 
located behind the discharge. This air vent is across the 
pump housing mount ing surface and must be cleaned 
before each re in stall. An extra air vent hole (3/16") may 
be drilled in dis charge pipe below the check valve to 
help prevent air lock. This drilled hole must be cleaned 
before each re in stall. After the pump is installed, run 
the unit submerged to assure the pump case is 

fi

 lled 

(Water should come out of 3/16" di am e ter hole).

SK1621

FIGURE 1.

PUMP PERFORMANCE CURVE

MODEL 820

GALLONS
LITERS

0

0

10

4

8

20

30

32

TOTAL DYNAMIC HEAD

70

16

12

40

50

20

60

24

80

28

90

100

METERS

FEET

110

20

40

5

10

15

80

25

120

30

35

160

40

45

50

FLOW PER MINUTE

Feet

M

eters

G

al.

Liters

20
30

50

4

0

15

.

2

9

.

1

12

.

2

6

.

1

107

 ft.(

32

.

6

m)

S

hut-off Head:

3

.

0

10

18

.

3

60

163

4

3

21

.

3

70

136

36

2

4.4

80

102

27

30

.

5

100

26

7

5

1

.

5

MOD

EL

90

27

.4

16

.

7

63

4

6

17

4

4

6

17

4

4

6

17

4

4

6

17

4

4

6

17

4

4

6

17

4

820

010440

010440

Summary of Contents for 820

Page 1: ...n Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Checklist 3 General Information 4 Pump Wiring Instructions 5 Typical Indoor Prepackaged System 6 Indoor Prepackaged Installation Instructions 7 Typical Outdoor Prepackaged System 8 Outdoor Prepackaged Installation Instructions 9 Operation 10 Cutter Maintenance 11 Service Checklist 12 Safety Instructions TO AVOID SERIOUS O...

Page 2: ...equential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Manufacturer warrants to the purchaser and subsequent owner during the warranty period every new product to be free from defects in material and workmanship under normal use and service when properly used and mai...

Page 3: ...1 Make sure the power source is capable of handling the electrical requirements of the grinder pump as indicated on the nameplate 2 A disconnect switch should be installed ahead of the pump 3 If Grinder pumps are operated by control panels with vari able level float control switches it is the responsibility of the installing party that float control switches will not hang up on the grinder pump or...

Page 4: ... system installation 3 All electrical connections including pump to control box and power supply to control panels must comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician A UL Listed potting kit P N 10...

Page 5: ...duit directly to pump Pump Wiring Instructions Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician 010415 AUTOMATIC WIRING DIAGRAM MODELS WD820 and WH820 010443 NONAUTOMATIC WIRING DIAGRAM MODELS E820 and I820 FIGURE 4 FIGURE 5 Models WD WH are fully automatic A float switch is included and factory wired in the pump circuit to provi...

Page 6: ...0 X 1 4 STEEL CORD SEAL INSPECTION PLATE 3 GROMMET SEAL SWITCH CORD ALARM FLOAT BASIN COVER LIFTING BOLT 16 X 1 4 STEEL 5 16 304 STAINLESS STEEL PUMP PLATE PUMP POWER CORD ON FIELD INSTALLED ALARM 4 FIBERGLASS HUB CAST IRON ADAPTERS OFF 24 NOMINAL TO ALARM PANEL BALL VALVE FIELD INSTALLED GALVANIZED PIPE 1 1 4 X 32 GALVANIZED PIPE 1 1 4 X 12 GRINDER PUMP SINGLE PHASE 2HP 1 1 4 GROMMET SEAL FIELD I...

Page 7: ...very low traffic area within 15 of the power disconnect The hole should be at least 8 larger in diameter than the basin in order to leave 4 of backfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin installation instructions included with the unit 6 The 4...

Page 8: ...EL PULL ROD 3 8 X 1 416 STAINLESS ALARM FLOAT HIGH LEVEL DISCHARGE FITTING 1 1 4 BULK HEAD FIELD INSTALLED 4 RUBBER INLET PIPE SEAL 28 MIN OR PER STATE AND LOCAL CODES COUPLING TO CONTROL PANEL HIGH WATER ALARM FIELD INSTALLED 60 OTHER BASIN SIZES ARE READILY AVAILABLE Typical Outdoor Grinder Pumping System Installation All installations must comply with all applicable electrical and plumbing code...

Page 9: ...lant and hardware provided 6 The bottom of the excavation can now be properly backfilled compacted and leveled Set basin in hole Ensure the removable cover extends above the finished grade line and the grade slopes away from the unit Backfill and subbase should be 1 8 3 4 pea gravel or 1 8 1 2 crushed stone Reference basin installation instructions included with unit Connect the 4 inlet pipe to th...

Page 10: ...nd securely installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with ad...

Page 11: ...vethespacer shims located behind the star cutter 5 Remove the three cap screws holding the disc and remove disc from the pump 6 The disc and star cutter can be replaced with new service partsorresurfacedbygrinding Resurfacingisaccomplished by surface grinding both disc and star cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the ...

Page 12: ...t system for proper operations Repair and service should be performed by a Zoeller Pump Company Authorized Service Station only SAFETY PROCEDURES For your protection always disconnect pump and panel from its power source before handling Never enter the basin until it has been properly vented and tested Any person entering a basin should be wear ing a harness with safety rope extending to the surfa...

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