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© Copyright 2008 Zoeller Co. All rights reserved.

Preinstallation Checklist

1.

 Inspect your grinder pump.

 If the unit has been damaged in 

shipment, contact your dealer before installing. 

Do Not

 remove 

the test plug in the cover nor the motor housing.

2.

 Carefully read all literature

 to familiarize yourself with details 

re gard ing in stal la tion and use. Retain materials for future 

reference.

1.

 Make sure pump connection con tains a ground ter mi nal.

 

The power cord on all Zoeller Grind er Pumps con tains a green 
con duc tor for grounding to help protect you against the pos si bil i ty 
of electric shock.

2. 

Make certain the receptacle is within reach of the power 
supply cord

.

3.

 Make sure any panels and branch circuits are equipped

 with 

proper size fuses and circuit break ers. An in de pen dent pow er 
circuit is rec om mend ed, sized ac cord ing to the National Elec tri cal 
Code, for the current shown on the grinder pump name plate.

4.

 Automatic pumps have three prong plug caps and must 

be connected to a three prong grounded re cep ta cle with 
ground fault circuit interrupter (GFCI).

5.

 For your protection, always dis con nect the pow er source to 

the grinder pump before han dling.

 All grinder pumps must be 

prop er ly ground ed and wired in ac cor dance with the “Na tion al 
Elec tri cal Codes” and all local codes and ordinances.

6. Installation of electrical hardware and checking of control pan-

 els and circuits should be performed by a quali

fi

 ed  li censed 

electrician.

7. Risk of electrical shock - These pumps have not been in ves ti gat ed 

for use in swimming pool areas.

8. According to the state of California (Prop 65), this product 

contains chemicals known to the state of California to cause 
can cer and birth defects or other reproductive harm.

1.

 Make sure the power source

 is capable of handling the 

electrical re quire ments of the grinder pump, as indicated on 
the nameplate.

2.

 A dis con nect switch should be installed ahead of the 

pump.

3. If Grinder pumps are operated by control panels with vari-

able level 

fl

 oat control switches, it is the re spon si bil i ty of the 

in stall ing  party  that 

fl

 oat control switches will not hang up on 

the grinder pump or other pit peculiarities and are secured so 
that the grinder pump will shut off. It is recommended to use 
rigid pipe and 

fi

 ttings and the pit be 24" in diameter for simplex 

sys tems and 36" in di am e ter for duplex systems or larger.

4. Grinder installations should be checked yearly for debris and/or 

build up which may interfere with the “ON” or “OFF” positions of 
variable lev el 

fl

 oat control switches. Repair and service, other 

than cutter as sem bly main te nance, should be per formed by 
Zoeller au tho rized service stations only.

5. Maximum operating tem per a ture must not ex ceed 130°F,

(54°C).

6.

 Pump  and 

fl

 oat switch electrical connections must be 

permanently installed, operational and protected from 

submergence.

7.

 Junction box conduit must be installed with watertight 

connection. Zoeller junction boxes include a UL Listed 

potting kit for sealing conduit. Failure to properly install 

this sealant material could void warranty.

SEE BELOW FOR LIST OF WARNINGS

SEE BELOW FOR LIST OF CAUTIONS

Electrical Data

 

 

 

 

 

 

 

 

Amps Winding

 

 

          

Locked 

KVA 

Resistance

 Model 

BHP 

Mode 

RPM 

Voltage  Phase  Hertz  Full Load In Air Shut Off  Rotor  Code  Line-to-Line 

 

WD820 2  Auto 3450 230  1  60 13.7 7.6 

10.2 57 H  1.2 

2.0

 

E820  2 Nonauto 

3450 230  1  60 13.7 7.6 

10.2 57 H  1.2 

2.0

  WH820 

Auto 

3450 

200 

60 

15.5 

8.8 

11.0 

61.6 

.8 / 2.0

  I820 

Nonauto 

3450 

200 

60 

15.5 

8.8 

11.0 

61.6 

.8 / 2.0

Do not attempt to turn star cutter 

located on bottom of the unit with 

fi

 ngers.

 Use a 

wrench when check ing or re mov ing star cutter.

Summary of Contents for 820

Page 1: ...n Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Checklist 3 General Information 4 Pump Wiring Instructions 5 Typical Indoor Prepackaged System 6 Indoor Prepackaged Installation Instructions 7 Typical Outdoor Prepackaged System 8 Outdoor Prepackaged Installation Instructions 9 Operation 10 Cutter Maintenance 11 Service Checklist 12 Safety Instructions TO AVOID SERIOUS O...

Page 2: ...equential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Manufacturer warrants to the purchaser and subsequent owner during the warranty period every new product to be free from defects in material and workmanship under normal use and service when properly used and mai...

Page 3: ...1 Make sure the power source is capable of handling the electrical requirements of the grinder pump as indicated on the nameplate 2 A disconnect switch should be installed ahead of the pump 3 If Grinder pumps are operated by control panels with vari able level float control switches it is the responsibility of the installing party that float control switches will not hang up on the grinder pump or...

Page 4: ... system installation 3 All electrical connections including pump to control box and power supply to control panels must comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician A UL Listed potting kit P N 10...

Page 5: ...duit directly to pump Pump Wiring Instructions Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician 010415 AUTOMATIC WIRING DIAGRAM MODELS WD820 and WH820 010443 NONAUTOMATIC WIRING DIAGRAM MODELS E820 and I820 FIGURE 4 FIGURE 5 Models WD WH are fully automatic A float switch is included and factory wired in the pump circuit to provi...

Page 6: ...0 X 1 4 STEEL CORD SEAL INSPECTION PLATE 3 GROMMET SEAL SWITCH CORD ALARM FLOAT BASIN COVER LIFTING BOLT 16 X 1 4 STEEL 5 16 304 STAINLESS STEEL PUMP PLATE PUMP POWER CORD ON FIELD INSTALLED ALARM 4 FIBERGLASS HUB CAST IRON ADAPTERS OFF 24 NOMINAL TO ALARM PANEL BALL VALVE FIELD INSTALLED GALVANIZED PIPE 1 1 4 X 32 GALVANIZED PIPE 1 1 4 X 12 GRINDER PUMP SINGLE PHASE 2HP 1 1 4 GROMMET SEAL FIELD I...

Page 7: ...very low traffic area within 15 of the power disconnect The hole should be at least 8 larger in diameter than the basin in order to leave 4 of backfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin installation instructions included with the unit 6 The 4...

Page 8: ...EL PULL ROD 3 8 X 1 416 STAINLESS ALARM FLOAT HIGH LEVEL DISCHARGE FITTING 1 1 4 BULK HEAD FIELD INSTALLED 4 RUBBER INLET PIPE SEAL 28 MIN OR PER STATE AND LOCAL CODES COUPLING TO CONTROL PANEL HIGH WATER ALARM FIELD INSTALLED 60 OTHER BASIN SIZES ARE READILY AVAILABLE Typical Outdoor Grinder Pumping System Installation All installations must comply with all applicable electrical and plumbing code...

Page 9: ...lant and hardware provided 6 The bottom of the excavation can now be properly backfilled compacted and leveled Set basin in hole Ensure the removable cover extends above the finished grade line and the grade slopes away from the unit Backfill and subbase should be 1 8 3 4 pea gravel or 1 8 1 2 crushed stone Reference basin installation instructions included with unit Connect the 4 inlet pipe to th...

Page 10: ...nd securely installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with ad...

Page 11: ...vethespacer shims located behind the star cutter 5 Remove the three cap screws holding the disc and remove disc from the pump 6 The disc and star cutter can be replaced with new service partsorresurfacedbygrinding Resurfacingisaccomplished by surface grinding both disc and star cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the ...

Page 12: ...t system for proper operations Repair and service should be performed by a Zoeller Pump Company Authorized Service Station only SAFETY PROCEDURES For your protection always disconnect pump and panel from its power source before handling Never enter the basin until it has been properly vented and tested Any person entering a basin should be wear ing a harness with safety rope extending to the surfa...

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