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9

97206

DECEMBER 2, 2003 (Round Pool - 1" Rims)

a. Set coiled pool wall on a plywood inside the pool area

(FIG. 9).  The perforated knockouts in the wall are for an
optional thru-the-wall skimmer.  Whether a skimmer is
used or not, these knockouts MUST be positioned at the
TOP of the pool (FIG. 9 & 10).

IMPORTANT:

  If you are using a thru-the-wall skimmer,

refer to your Skimmer Owner's Manual and remove the
knockout now.  If not using a thru-the-wall skimmer do
not remove the knockout panel.  Cover ALL perfora-
tions (inside the pool) with heavy cloth or duct tape.

b. The skimmer knockouts begin approximately 12" from

the beginning of the pool wall.  Begin wall installation at
a foot plate 12" from where your filter will be located.  As
wall is uncoiled, guide the bottom edge into the rim
groove until wall ends overlap and holes align.  If ends
overlap too much, gently nudge rims toward outside of
pool.  If ends do not meet, gently nudge rims toward
inside of pool.  You may use a screw driver to spread
rims at wall joint

c. As you are joining the wall ends, attach the reinforcing

bars on the outer sides of the pool wall using the 5/8"
machine screws and hex nuts as shown in Fig. 11 -
insert screws from inside of pool.  Nuts and washers
MUST be on outside (FIG. 11).  To eliminate burrs on
screw heads, hold screws in place with a screwdriver
and then turn the nuts to tighten.  Tighten the nuts to a
maximum torque of 70 inch pounds.  File off any burrs
on screw heads and cover the inside wall joint with
heavy tape.

PERFORATED KNOCK-
OUTS MUST BE AT TOP
OF WALL

(INSERT
SCREWS FROM
INSIDE POOL)

INSIDE

OF POOL

HEX NUT

BEARING STRIP

5/8" MACHINE SCREW

POOL WALL MUST BE INSTALLED
WITH ONE REINFORCING BAR ON
THE INSIDE AND ONE ON THE
OUTSIDE AS SHOWN.

DO NOT USE PLIERS TO TIGHTEN WALL BOLTS.  USE BOX END OR OPEN END
WRENCH TO TIGHTEN ALL BOLTS SECURELY.  IMPROPER WALL ASSEMBLY MAY
CAUSE POOL TO COLLAPSE WHEN FILLED WITH WATER.

IMPORTANT:

ALL SCREWS AND NUTS 

MUST

 BE USED

AND TIGHTENED SECURELY.  IMPROPER
WALL ASSEMBLY MAY CAUSE YOUR POOL
TO COLLAPSE WHEN FILLED WITH WATER.

BEGIN 12" from where
filter is located at a foot plate

IMPORTANT: 

  It is best to have several helpers stabilize

the pool wall during installation.  If you are not able to get
any "extra hands" you may use "S" hooks, cord, and
stakes instead.  Make sure you place some duct tape on
the "S" hooks to prevent them from scratching your pool
wall (Fig. 10).

BE SURE:

Tighten all nuts - 

do not

 omit any screws in wall joint.

Pool must be round.  Measure the distance from the center
of the pool to the wall as instructed in STEP 3.  If measure-
ments vary more than  an inch, correct this "out-of-round"
condition either by bumping rims in or out.

Pool must  be level.  Check pool level at several locations
as shown in FIG. 13.  If level varies 1" or more, dismantle
the pool wall and re-level the entire  bottom framework.

Step 4.

 

INSTALL POOL WALL

FIG. 9

FIG. 10

FIG. 11

POOL
WALL

Summary of Contents for ROUND POOL 1" RIMS

Page 1: ...use for commercial applications Swimming pools are fun and we want you to enjoy your new pool for years to come Please spend some time reading your Owner s Manual and Safety Packet packaged with your...

Page 2: ...BOVE GROUND Never install your above ground swimming pool below the ground surface This pool must be installed on the ground surface only There should be a flat three 3 foot area minimum around the ba...

Page 3: ...PARTS Always use Original Equipment Manufactured OEM parts for you replacement requirements KEEP OFF TOP LEDGES Do not stand sit climb or step on top ledge of pool wall These prohibited activities ma...

Page 4: ...e base of your pool wall to prevent child drownings 2 CONVENIENT ELECTRICAL OUTLETS Your filter and other accessories are operated by electricity If there are no outside electrical outlets you must ha...

Page 5: ...the time to do a good and thorough job as explained in these instructions MATERIALSYOU LLNEED IMPORTANCE OF LEVEL POOL FOUNDATION STRAIGHT PLANK FOR LEVELING WASHED MASONRY SAND SEE CHART CONCRETE BLO...

Page 6: ...he ground is with a straight plank 2 x 4 will do but it should be straight and a carpenter s level FIG 2 Find the lowest spot within the pool area and level the ground to the lowest point Dig away the...

Page 7: ...TH GROUND LARGE TAB ON OUTSIDE TILT RIM CATCH RIM UNDER LIP OF FOOT PLATE SNAP INTO PLACE SMALL TAB LOCKS INTO SLOT FOOT PLATE Step 3 FIG 4 FIG 5 FIG 6 8 4 75 12 5 9 3 4 625 15 7 6 0 5 18 9 0 5 21 10...

Page 8: ...n all directions f Set 2 block of wood on concrete block place 2 x 4 plank between center post and block of wood as shown in Figure 8 Place level on top of 2 x 4 Gently hammer down center post until 2...

Page 9: ...o tighten Tighten the nuts to a maximum torque of 70 inch pounds File off any burrs on screw heads and cover the inside wall joint with heavy tape PERFORATED KNOCK OUTS MUST BE AT TOP OF WALL INSERT S...

Page 10: ...e the cove is firmly packed d After tamping or rolling pool base use the push broom to smooth out the lines or foot prints in the pool base IMPORTANT Certain types of commercial substances referred to...

Page 11: ...th water See STEP 11 for installation of NO DIVING decals c You should have the help of at least four people Unfold the liner so it resembles a roll of carpet Lift the liner over the pool and begin un...

Page 12: ...mediately begin smoothing out wrinkles as the weight of the water pushes the liner into place c When water reaches about 16 in depth carefully measure the distance between the water level and the top...

Page 13: ...k the back flange of the top plate over the wall stabilizer Fasten sides of upright to tabs in top plate using two 10 x 1 2 sheet metal screws c Using your carpenter s level Make sure the uprights are...

Page 14: ...ST BE INSTALLED IN THESE LOCATIONS NO DIVING DECAL ATTACHED TO FOUR TOP LEDGES DESIGNATED AREA FOR ENTRY AND EXIT FIG 19 FIG 21 FIG 22 FIG 23 INSTALL TOP LEDGES NO DIVING DECALS SIGNS SEE STEPS 10 11...

Page 15: ...b Install one decal at the entry exit location Install second decal directly across the pool from the entry exit location FIG 24 NO DIVING warning decals have been factory applied to four top ledges F...

Page 16: ...refer to pool care booklet Be sure to follow all safety instructions in same booklet Preserve the finish of your pool frame by waxing it at least twice a year Step 13 INSTALL LEDGE COVERS FIG 25 a Se...

Page 17: ...able from Customer Service into thru the wall return fitting then install winter plate on skimmer Check and readjust this level after any heavy precipitation Remove filter and accessories excluding fi...

Page 18: ...18 97206 DECEMBER 2 2003 Round Pool 1 Rims 9 10 11 13 14 1 6 5 4 15 15 17 16 1 2 3 KEY FOR REPLACEMENT PARTS 7 17 7 8 SLOT ON UPRIGHT 12 1 11...

Page 19: ...ng Wall Liner 11 10114 11 10114 9 10114 11 10114 13 10114 15 10114 17 10114 19 Upright 48 11 10117 11 10117 11 10117 13 10117 15 10117 17 10117 19 Upright 52 12 03011 11 03011 9 03011 11 03011 13 0301...

Page 20: ...blem do not take the package or any part of the package back to the place of purchase Instead contact Zodiac American Pools Inc CUSTOMER SERVICE 265 INDUSTRIAL BOULEVARD MIDWAY GA 31320 800 338 1013 W...

Page 21: ...ty is subject to the following conditions 1 A season ends December 31st of the calendar year 2 During the first two seasons ZAP will pay the freight cost of any defective parts During the third throug...

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