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If you experience a problem with your DuoClear, please follow the troubleshooting steps below to restore 
performance. Any type of electrical troubleshooting should be performed by a qualified pool professional
or cer tified electrician. If fur ther assistance is required, contact Zodiac Customer Service at 
800-822-7933. Please have your serial number and date of purchase available when you call.

Problem

Solution

Water looks clean but there is no chlorine 

• Confirm that pool water is balanced, total alkalinity is 

residual reading.

80 - 150 ppm and pH within 7.2 - 7.8 range.

• Inspect cell for calcium build-up, manually clean 

if necessary.

• Check stabilizer (cyanuric acid) levels, 40-100 ppm.

• Increase chlorine output setting.

• Increase DuoClear run time.

• Verify the pump/filtration system are clean and 

operating properly.

• Test for salt concentration and add as needed.

• Manually shock the pool.

Pool is green, walls are slimy or a

Backwash the filter, then manually shock the pool to 

chlorine odor is evident.

destroy algae, bacteria and other contaminants. After 
shock treatment, adjust pH to 7.2 - 7.8 ppm and check 
for 1 - 3 ppm chlorine level. Push SUPER CHLORINATE 
on DuoClear and run pool pump for 24 hours.

Water causing eye and/or skin irritation.

Adjust water to proper alkalinity 80-150 ppm. Then 
adjust pH to 7.2 - 7.8 ppm.

Scale formation on pool equipment.

• Adjust water to proper pH, 7.2 - 7.8 ppm.

• Check calcium hardness. Dilute pool with fresh water.

Consult pool professional about sequestering agent.

CHLORINE OUTPUT will not 

• If yellow light in Chlorine Output indicator is flashing,  

reach maximum.

the unit is reversing polarity to clean electrodes. Wait 
approx. 5 min. and output should return to normal.

• If ADD SALT light is also on, test water for salt

concentration and add salt if necessary. (Water
temperature below 65° may cause light to illuminate.) 

• Inspect electrode for scale build-up, manually 

clean if necessary.

• Installers only: Verify that chlorinator is connected to

220V and incoming voltage is not low. Raising salt level
can compensate for low voltage.

No Flow indicator is illuminated.

• Ensure pool pump is on and valves are open.

• Make sure pool pump and filter are clean.

• Verify that electrode cap is connected securely.

Troubleshooting

Summary of Contents for DuoClear

Page 1: ...Complete In Ground Pool Sanitizing System Installation Guide and Owner s Manual...

Page 2: ...safety precautions Install the power pack at least 10 feet from the inside walls of a pool to prevent any possibility of the unit coming in contact with water Your DuoClear system has been designed w...

Page 3: ...Low Flow Warnings to Controller 11 Operation 12 Control Panel Functions 12 Startup Procedures 13 Operating Tips 14 Maintenance 15 Regular Maintenance Checks 15 Tips on Water Chemistry 15 Adding Salt...

Page 4: ......

Page 5: ...r and copper minerals destroys bacteria and algae and in doing so the chlorine reverts back to saltwater Every day when your DuoClear and the filtration system are switched on dust and debris are trap...

Page 6: ......

Page 7: ...ontact with salt water 7 Water above the temperature of 104 F must not flow through the DuoClear vessel 8 Water pressure in the DuoClear vessel must not exceed 45 psi 9 Check the electrode frequently...

Page 8: ...ear is available in three different sizes to sanitize pools up to 45 000 gallons If conditions require multiple installations plumb the units in parallel providing equal flow to each unit Installing t...

Page 9: ...number of controller units Polaris Eos Jandy Aqualink RS REV K and L Pentair IntelliTouch Using this method main power is supplied to the DuoClear via the controller s PUMP output and a communications...

Page 10: ...s Interface for Automation System Controllers Since the DuoClear can be connected to several different controllers it is necessary to select and setup an interface for the specific unit controlling th...

Page 11: ...the user changes the settings Check Salt No Flow Warnings to Controllers When a low salt or no flow condition occurs the DuoClear sends a message to the controller and the controller signals the user...

Page 12: ...tput is reached The Chlorine Output indicator 1 shows the chlorine output setting more lights equals greater chlorine production It consists of one yellow and five green indicator lights Maximum outpu...

Page 13: ...plays three lights two green one yellow As the timer counts down these lights progressively go out and the fourth a red light comes on and flashes indicating the the cartridge needs to be replaced IMP...

Page 14: ...ing the daily operating period of the system increases the free chlorine reading and a shorter operating period reduces the chlorine reading Likewise operating the chlorinator at maximum output will p...

Page 15: ...to achieve the proper range High pH alkaline water leads to clouding of the water and reduces the amount of active chlorine This means algae and germs can grow Lower the pH by adding muriatic acid to...

Page 16: ...ways follow manufacturer s instructions and adjust the output of the DuoClear system to maintain a residual chlorine level Use of Sequestering Agents In some areas the calcium hardness of the source w...

Page 17: ...ppm concentration For exact requirements refer to the chart below Salt Requirements Pounds and KG of salt needed to raise level to 4000 PPM How to Add Salt Only 99 5 pure refined non iodized salt sod...

Page 18: ...he pool will not be sanitized sufficiently if the DuoClear system is operated without replacing the DuoClear Nature2 cartridge when indicated Always turn pump off prior to removing any part of the Duo...

Page 19: ...lution into a bucket of water Solution can then be disposed of down a drain Never mix chemicals together Always rinse bucket and drain area with plenty of fresh water 7 Rinse electrode plates and o ri...

Page 20: ...teria and other contaminants After shock treatment adjust pH to 7 2 7 8 ppm and check for 1 3 ppm chlorine level Push SUPER CHLORINATE on DuoClear and run pool pump for 24 hours Water causing eye and...

Page 21: ...ghts when the unit is ON Check fuse and reset if necessary Chlorine level is too high Use the CHLORINE OUTPUT button to reduce output setting Retest chlorine daily until proper level is reached If low...

Page 22: ...improper application failure to follow all safety instructions or precautions Acts of God abnormal weather conditions damage from plants or animals and improper use of chemicals This warranty specifi...

Page 23: ......

Page 24: ...2007 Zodiac Pool Care Inc All rights reserved TL 2500 7 07 ZODIAC POOL CARE INC 2620 Commerce Way Vista CA 92081 Tel 800 822 7933 Fax 877 327 1403 www zodiacpoolcare com...

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