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• Chlorinator must be installed and operated as specified.
• Scratching or bending plates in vessel housing can reduce vessel life.
• Power to the DuoClear system should be turned off before unplugging the vessel connectors to prevent cell damage and low voltage sparks.
• Keep the electrode terminals protected with a light coating of silicone grease to allow for a positive electric connection. Use of any other type

of grease may damage the terminal seals and ‘o’ rings. Do not immerse these terminals in acid wash solution, and avoid accidental contact
with salt water.

• Water above the temperature of 104 degrees F (40 degrees C) flowing through the vessel can cause plastic vessel to discolor.
• Power pack must not be installed directly above any other heat source such as filter, pump or heater. It must be at least 1.0 Ft. (300 mm)

from the ground to allow free circulation of air around it. It must not be installed in a closed box. If the power pack is to be installed on a post,
then it must be centrally positioned on a flat panel of suitable waterproof material at least 10 inches (240mm) wide and 18 inches  
(440mm) high.

• Check the cell frequently to prevent the accumulation of pool debris that for any reason may have by-passed the pool filter.

SAVE ALL INSTRUCTIONS.

ELECTRICAL HAZARD

• To reduce risk of electrical shock

- Make sure all power to pool equipment area is off prior to any installation or removal of DuoClear system components.
- Replace damaged power pack cord immediately.
- Do not bury cord. Locate cord to minimize abuse from lawn mowers, hedge trimmers and other equipment.

• Severe shock or injury will likely occur as a result of a drill or drill cord coming in contact with water. Never allow electric drill or cord to come

in contact with water. Only plug drill into a Class A (5 Milliampere Trip) protected Ground Fault Circuit Interrupter (GFCI) in accordance with
the National Electrical Code Section 680 (USA only). Please see your drill owner’s manual for further safety precautions.

• Install the power pack at least 10 feet from the inside walls of a pool to prevent any possibility of the unit coming in contact with water.
• Your DuoClear system has been designed with an electronic flow sensor. This device automatically switches the chlorinator ‘OFF’ when the

water through the cell stops. To prevent vessel damage and personal injury, do not in any way interfere with this system which has been
designed for your protection.

CHEMICAL USE HAZARD

• To avoid personal injury when working with pool chemicals, always wear rubber gloves and eye protection and work in a well-ventilated area.

Use caution when choosing a location to open and use chemicals as they may damage any surface in which they come in contact.

• The addition of certain chemicals can reduce the effectiveness of chlorine. Always make sure that proper residual chlorine levels are

maintained to avoid personal injury.

• This product manufactures chlorine. Individuals with any type of chlorine sensitivity should take the appropriate precautions to avoid 

injury or illness.

EQUIPMENT WATER PRESSURE HAZARD

• Always turn pump off prior to installing or removing any DuoClear system. Your pump/filter system is operated under pressure and the

pressure must be released before you begin work. Please see your pump/filter owner’s manual for further instructions.

• To avoid vessel damage and personal injury, water pressure in the vessel must not exceed 45 psi.

PREVENT CHILD INJURY AND DROWNING

• To reduce the risk of injury, do not permit children to operate this product.
• Do not let anyone, especially small children, sit, step, lean, or climb on any equipment installed as part of your pool’s operational system.

Unless otherwise stated, ALL components of your pool's operational system should be located at least 3 feet from the pool so children
cannot use the equipment to gain access and be injured or drown.

READ AND FOLLOW ALL INSTRUCTIONS.

IMPORTANT SAFETY INSTRUCTIONS

CAUTION

Failure to heed the following warnings could cause damage to pool equipment 
or personal injury.

!

WARNING

Failure to heed the following warnings can result in permanent injury,
electrocution or drowning.

!

Summary of Contents for DuoClear

Page 1: ...Complete In Ground Pool Sanitizing System Installation Guide and Owner s Manual...

Page 2: ...safety precautions Install the power pack at least 10 feet from the inside walls of a pool to prevent any possibility of the unit coming in contact with water Your DuoClear system has been designed w...

Page 3: ...Low Flow Warnings to Controller 11 Operation 12 Control Panel Functions 12 Startup Procedures 13 Operating Tips 14 Maintenance 15 Regular Maintenance Checks 15 Tips on Water Chemistry 15 Adding Salt...

Page 4: ......

Page 5: ...r and copper minerals destroys bacteria and algae and in doing so the chlorine reverts back to saltwater Every day when your DuoClear and the filtration system are switched on dust and debris are trap...

Page 6: ......

Page 7: ...ontact with salt water 7 Water above the temperature of 104 F must not flow through the DuoClear vessel 8 Water pressure in the DuoClear vessel must not exceed 45 psi 9 Check the electrode frequently...

Page 8: ...ear is available in three different sizes to sanitize pools up to 45 000 gallons If conditions require multiple installations plumb the units in parallel providing equal flow to each unit Installing t...

Page 9: ...number of controller units Polaris Eos Jandy Aqualink RS REV K and L Pentair IntelliTouch Using this method main power is supplied to the DuoClear via the controller s PUMP output and a communications...

Page 10: ...s Interface for Automation System Controllers Since the DuoClear can be connected to several different controllers it is necessary to select and setup an interface for the specific unit controlling th...

Page 11: ...the user changes the settings Check Salt No Flow Warnings to Controllers When a low salt or no flow condition occurs the DuoClear sends a message to the controller and the controller signals the user...

Page 12: ...tput is reached The Chlorine Output indicator 1 shows the chlorine output setting more lights equals greater chlorine production It consists of one yellow and five green indicator lights Maximum outpu...

Page 13: ...plays three lights two green one yellow As the timer counts down these lights progressively go out and the fourth a red light comes on and flashes indicating the the cartridge needs to be replaced IMP...

Page 14: ...ing the daily operating period of the system increases the free chlorine reading and a shorter operating period reduces the chlorine reading Likewise operating the chlorinator at maximum output will p...

Page 15: ...to achieve the proper range High pH alkaline water leads to clouding of the water and reduces the amount of active chlorine This means algae and germs can grow Lower the pH by adding muriatic acid to...

Page 16: ...ways follow manufacturer s instructions and adjust the output of the DuoClear system to maintain a residual chlorine level Use of Sequestering Agents In some areas the calcium hardness of the source w...

Page 17: ...ppm concentration For exact requirements refer to the chart below Salt Requirements Pounds and KG of salt needed to raise level to 4000 PPM How to Add Salt Only 99 5 pure refined non iodized salt sod...

Page 18: ...he pool will not be sanitized sufficiently if the DuoClear system is operated without replacing the DuoClear Nature2 cartridge when indicated Always turn pump off prior to removing any part of the Duo...

Page 19: ...lution into a bucket of water Solution can then be disposed of down a drain Never mix chemicals together Always rinse bucket and drain area with plenty of fresh water 7 Rinse electrode plates and o ri...

Page 20: ...teria and other contaminants After shock treatment adjust pH to 7 2 7 8 ppm and check for 1 3 ppm chlorine level Push SUPER CHLORINATE on DuoClear and run pool pump for 24 hours Water causing eye and...

Page 21: ...ghts when the unit is ON Check fuse and reset if necessary Chlorine level is too high Use the CHLORINE OUTPUT button to reduce output setting Retest chlorine daily until proper level is reached If low...

Page 22: ...improper application failure to follow all safety instructions or precautions Acts of God abnormal weather conditions damage from plants or animals and improper use of chemicals This warranty specifi...

Page 23: ......

Page 24: ...2007 Zodiac Pool Care Inc All rights reserved TL 2500 7 07 ZODIAC POOL CARE INC 2620 Commerce Way Vista CA 92081 Tel 800 822 7933 Fax 877 327 1403 www zodiacpoolcare com...

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