Zipp 404 Firestrike Service Manual Download Page 3 | Manualshive

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Table of Contents

TABLE OF CONTENTS

REAR HUB SERVICE .......................................................................................................................................................................... 5

TOOLS NEEDED FOR SERVICE .......................................................................................................................................................................................................5

REPLACEMENT PARTS .......................................................................................................................................................................................................................5

REAR HUB EXPLODED VIEW ......................................................................................................................................................................................................... 6

REAR HUB BEARING REMOVAL ....................................................................................................................................................................................................7

DRIVER BODY BEARING REMOVAL ...........................................................................................................................................................................................10

DRIVER BODY BEARING INSTALLATION.................................................................................................................................................................................13

REAR HUB BEARING INSTALLATION ........................................................................................................................................................................................16

FRONT HUB SERVICE ..................................................................................................................................................................... 19

TOOLS NEEDED FOR SERVICE .....................................................................................................................................................................................................19

FRONT HUB EXPLODED VIEW .....................................................................................................................................................................................................19

REPLACEMENT PARTS .....................................................................................................................................................................................................................19

FRONT HUB DISASSEMBLY ...........................................................................................................................................................................................................20

FRONT HUB ASSEMBLY ..................................................................................................................................................................................................................22

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Summary of Contents for 404 Firestrike

Page 1: ...Service Manual 404 Firestrike GEN 0000000004724 Rev B 2015 SRAM LLC...

Page 2: ...re also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure LIMITATIONS OF LIABILITY To the extent allowed...

Page 3: ...S 5 REAR HUB EXPLODED VIEW 6 REAR HUB BEARING REMOVAL 7 DRIVER BODY BEARING REMOVAL 10 DRIVER BODY BEARING INSTALLATION 13 REAR HUB BEARING INSTALLATION 16 FRONT HUB SERVICE 19 TOOLS NEEDED FOR SERVIC...

Page 4: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing ZIPP products Protect yourself Wear your safety gear...

Page 5: ...ile gloves 5 mm hex wrench 20 mm hex bit socket 5 mm hex bit socket Socket wrench Wheels Manufacturing Press 1 Sealed Bearing Press Kit 2 6803 Adapters from Press 1 Kit Flat blade screwdriver 2 6803 a...

Page 6: ...View R e a r H u b E x p l o d e d V i e w Cap nut Bearing shield 6903 Bearing Rear hub Spacer tube 6903 Bearing 6803 Bearing Flat washer Driver body seal Driver body Inside Diameter Spacer Axle 6803...

Page 7: ...side cap nut counter clockwise to remove it Use your fingers to remove the driver body assembly from the hub shell Remove the axle by hand from the driver body A flat washer rests on the bearing locat...

Page 8: ...en the slotted attachment Over tightening the bearing puller can damage the hub shell or bearing For more detailed assembly and usage see your bearing puller s manufacturer s instructions Thread the r...

Page 9: ...9 Rear Hub Bearing Removal Remove the bearing spacer tube Repeat steps 6 and 7 to remove the drive side bearing 7 8...

Page 10: ...ve any grease on the pawls and leaf springs with a clean rag Use a lint free rag to clean the driver body and pawl slots Remove any grease on the driver body seal with a clean rag Inspect the driver b...

Page 11: ...and the puller inside the bearing N OTI C E Do not over tighten the slotted attachment For more detailed assembly and usage see your bearing puller s manufacturer s instructions Thread the rod of the...

Page 12: ...ing and tighten the slotted attachment to expand the puller inside the bearing N OTI C E Do not over tighten the slotted attachment For more detailed assembly and usage see your bearing puller s manuf...

Page 13: ...lide the Wheels Manufacturing 6803 adapter onto the threaded rod of the Wheels Manufacturing Press 1 Sealed Bearing Press tool Insert the threaded rod of the bearing press through the inboard side of...

Page 14: ...he outboard side of the driver body Slide the SRAM 6803 bearing press tool onto the threaded rod Thread the bearing press handle onto the threaded rod Turn the threaded handle clockwise to press the b...

Page 15: ...e carrier so that it points clockwise Insert the pawls into the pawl slots You may need to use a pick or flat blade screwdriver to compress each leaf spring to assist with inserting the pawls Orient t...

Page 16: ...SRAM 6903 bearing press tool onto the threaded rod of the Wheels Manufacturing Press 1 Sealed Bearing Press tool Insert the threaded rod of the bearing press through the non drive side of the hub shel...

Page 17: ...03 bearing press tool onto the threaded rod Thread the bearing press handle onto the threaded rod Turn the threaded handle clockwise to press the bearing into the hub until it is hand tight N OTI C E...

Page 18: ...rive side hub shell Use your fingers to compress the pawls to allow the driver body to fully seat inside the hub shell Thread the cap nut onto the non drive side axle by hand Insert a torque wrench wi...

Page 19: ...e rags 2 5 mm hex wrenches 5 mm hex bit socket Enduro Universal Blind Hole Bearing Puller Set Plastic mallet Torque wrench Wheels Manufacturing Press 1 Sealed Bearing Press Kit 2 6803 Adapters from Pr...

Page 20: ...dle Vise Use a 5 mm hex wrench to unthread and remove the end cap N OTI C E Do not damage the axle threads Insert the 17 mm Slide Hammer Bearing Puller slotted attachment through the outboard bearing...

Page 21: ...uller into the attachment Forcefully pull back on the slide of the bearing puller to remove the bearing from the hub shell Remove the bearing from the slide hammer bearing puller Use a lint free rag t...

Page 22: ...he drive side of the hub shell Slide the second SRAM 6803 bearing press tool onto the threaded rod Thread the bearing press handle onto the threaded rod Turn the threaded handle clockwise to press the...

Page 23: ...rod Turn the threaded handle clockwise to press the bearing into the hub until it is hand tight N OTI C E Do not over tighten the bearing To prevent damage to the bearing only use a bearing press too...

Page 24: ...exciting ways with deliberation and accuracy that inspires loyalty and trust across the globe SRAM TechCom Vision Statement WORLD HEADQUARTERS SRAM LLC 1333 North Kingsbury 4th Flr Chicago Illinois 6...

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