Zimmer MATCH LWR50F-01-03-A Installation And Operating Instructions Manual Download Page 9

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The image shows a simplified view of the schematic structure of the overall system in the Match version.



M12

–

Zimmer Comfort App

Robot control system

LAN-Verbindung (temporär)

RS485

HMI software

Robot control panel

Installation steps:

►

Install the hardware.

►

Establish the electrical connections at the robot control system.

►

Install the HMI software and teach in the workpieces.

►

Install the Zimmer Comfort app, see the operating instructions for the robot-specific Zimmer Comfort app.

5.1 Type plate

A type plate is attached to the housing of the product.

XXX

XX-XXXXXX

am
an

The article number and confirmation number are shown on the type

plate.

Article number

Confirmation number

INSTALLATION AND OPERATING INSTRUCTIONS:

LWR50F-01-03-A

DDOC01360 / -

EN / 2022-05-09

Zimmer GmbH • Im Salmenkopf 5 •



77866 Rheinau, Germany •



+49 7844 9138 0 • www.zimmer-group.com

Summary of Contents for MATCH LWR50F-01-03-A

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS MATCH robot module LWR50F 01 03 A DDOC01360 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ......

Page 3: ...Ethernet connection 20 11 2 Downloading software 20 12 Commissioning 21 12 1 Establishing the connection 22 12 2 Selecting the language 23 12 3 Checking the version 23 12 4 Selecting the gripper 24 12...

Page 4: ...ng to factory settings 44 17 Decommissioning disposal 44 18 RoHS declaration 45 19 REACH declaration 45 20 Declaration of Incorporation 46 21 Declaration of Conformity 47 INSTALLATION AND OPERATING IN...

Page 5: ...g these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can ca...

Page 6: ...he following examples require the written permission of the manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Zim...

Page 7: ...hanges and within the stipulated parameter limits and operating conditions Any other or secondary use is deemed improper Operate the product only in compliance with the associated installation and ope...

Page 8: ...t app The grippers can be controlled using the Zimmer Comfort app on the robot control panel The basic and proven safety principles from DIN EN 13849 1 can be complied with only if original parts from...

Page 9: ...ystem Install the HMI software and teach in the workpieces Install the Zimmer Comfort app see the operating instructions for the robot specific Zimmer Comfort app 5 1 Type plate A type plate is attach...

Page 10: ...is a compatible MATCH gripper Due to the differently sized centering pins and marks on the MATCH grippers they cannot be installed backwards on the MATCH robot module The product is equipped with a h...

Page 11: ...e desired workpieces can be selected via a connection of the robot inputs and robot outputs in order to define the correct workpiece bit numbers If there is no connection of robot inputs workpiece 1 i...

Page 12: ...dule Continuous light One MATCH robot module coupled 6 1 2 LED ring The product has an LED ring The colors of the LED ring reflect the status of the IO Link device in the MATCH gripper The LED ring en...

Page 13: ...No workpiece defined Select a valid workpiece Teach the workpiece 4x flashing IO Link device not recognized Use a compatible IO Link device IO Link device not recognized Use a compatible IO Link devi...

Page 14: ...umes control the IO module LEDs are off off Supply voltage not OK Actuator voltage not OK Continuous light An error is present Connect the supply voltage 6 1 3 Basic module LED display INSTALLATION AN...

Page 15: ...gnized Select a valid workpiece Teach the workpiece 5x flashing Communication error Restart the SCM Please contact Zimmer Customer Service 6x flashing Communication error Restart the SCM Please contac...

Page 16: ...e used the function of the product cannot be guaranteed Zimmer GmbH accessories are specifically tailored to the individual products For optional accessories and those included in the scope of deliver...

Page 17: ...energy that may be present NOTICE Installation may only be carried out by qualified personnel in accordance with these installation and operating instructions Switch off the power supply before any as...

Page 18: ...ection br Mounting screw 10 2 Installing the energy supply 10 2 1 Installing the pneumatic system Unscrew the grub screws bs bt Insert the screw fittings into the provided connections bs Close gripper...

Page 19: ...product with the robot or route the connecting cable along the robot to the IO Link master The selected MATCH robot module is equipped with an integrated Smart Communication Module SCM with RS485 inte...

Page 20: ...Factory setting IP 10 0 0 5 Network mask 255 0 0 0 Adapt your network card Check whether your firewall supports communication with the product INFORMATION The communication protocol used is UDP There...

Page 21: ...the basic module as long as the grippers are being searched for NOTICE When cold booting the SCM ensure that all digital SCM inputs are not connected so that the initialization sequence can finish su...

Page 22: ...data can be accessed guideZ configuration level where the gripper can be taught in to the desired workpiece monitorZ diagnostic and observation level for monitoring the gripper during operation Conne...

Page 23: ...the HMI software 12 3 Checking the version Click the Zimmer logo to view information about the HMI software INSTALLATION AND OPERATING INSTRUCTIONS LWR50F 01 03 A DDOC01360 EN 2022 05 09 Zimmer GmbH I...

Page 24: ...pers are listed Click the desired gripper to teach this in to the workpiece The guideZ control level opens INSTALLATION AND OPERATING INSTRUCTIONS LWR50F 01 03 A DDOC01360 EN 2022 05 09 Zimmer GmbH Im...

Page 25: ...the actuator voltage is connected Click the onbutton to switch on the motor Click and hold the button for referencing the gripper This also references the gripper towards the outside or inside Click t...

Page 26: ...g Inside gripping The parameters are set for the gripper automatically The step stateLED lights up green Click the button INSTALLATION AND OPERATING INSTRUCTIONS LWR50F 01 03 A DDOC01360 EN 2022 05 09...

Page 27: ...parameters for the gripper The gripper detects the standstill and remembers the workpiece position INFORMATION You can use the grip button and the release button to test the settings Click the button...

Page 28: ...ORMATION A gripper with servo function automatically sets its closed position just after the workpiece tolerance Click the button INSTALLATION AND OPERATING INSTRUCTIONS LWR50F 01 03 A DDOC01360 EN 20...

Page 29: ...s with a servo function Click and hold the and buttons to set the position at which the gripper is to be open Click the button INSTALLATION AND OPERATING INSTRUCTIONS LWR50F 01 03 A DDOC01360 EN 2022...

Page 30: ...figured and in addition the speed for closing can be configured Slide the bar to the desired gripping force Click the button INSTALLATION AND OPERATING INSTRUCTIONS LWR50F 01 03 A DDOC01360 EN 2022 05...

Page 31: ...ening the gripper is only possible for grippers with a servo function Slide the bar to the desired speed Click the button INSTALLATION AND OPERATING INSTRUCTIONS LWR50F 01 03 A DDOC01360 EN 2022 05 09...

Page 32: ...t a command The yellow commands are set outputs The fields indicate the status of the gripper The green statuses are active INFORMATION The Table view shows the parameters of the corresponding gripper...

Page 33: ...in a green frame show stored recipes of the current gripper The workpiece recipe numbers in an orange frame show stored recipes of another gripper Click the desired workpiece recipe number Click the s...

Page 34: ...displayed see the section Teaching in the workpiece Click the monitorZbutton if you want to switch to the monitorZ control level instead INSTALLATION AND OPERATING INSTRUCTIONS LWR50F 01 03 A DDOC013...

Page 35: ...of the gripper with the HMI software ZG_IO_LINK_HMI is no longer possible because the input and output signals now have control You can move the gripper with the external control system and the saved...

Page 36: ...ptimize these parameters in this view Slide the bar to the desired value to change it In the Outward area click the desired modeto change it Click the release button or the gripbutton to apply the cha...

Page 37: ...vice report 12 16 1 2 Data transfer time The Data transfer time is the time needed for data transmission to the gripper 12 16 1 3 Automatic time The Automatic time is the pause time of the automatic s...

Page 38: ...master only option if network communication is to be switched off Enable the option only if you have a Zimmer PrepBox with a USB cable The HMI software searches for USB nodes only 12 16 1 5 SCM networ...

Page 39: ...again In the in work piece area the data with workpiece recipe numbers that are currently selected in the work piece number is displayed In the to save area the data that can be stored to the selecte...

Page 40: ...viously stored data sets is displayed Click the desired data set Click the Importbutton 12 16 3 2 Exporting workpiece recipes Click the export allbutton All workpiece recipes are stored on the hard dr...

Page 41: ...ta is thus not stored in the SCM Acyclic service data that is writable can be adapted here Click the ISDU button to view the acyclic service data INSTALLATION AND OPERATING INSTRUCTIONS LWR50F 01 03 A...

Page 42: ...r only one of the two Both connected grippers are active Only one of the two connected grippers is active Click the corresponding gripper to select it INSTALLATION AND OPERATING INSTRUCTIONS LWR50F 01...

Page 43: ...p at their position Observe the information from the robot manufacturer for teaching in and activating the position of the robot and product in the control system INFORMATION Details about activation...

Page 44: ...Dismantling and reassembling the product without authorization may result in complications as special installation equipment is required in some cases Zimmer GmbH accepts no liability for any resulti...

Page 45: ...declaration In terms of the EC Regulation 1907 2006 Name and address of the manufacturer Zimmer GmbH Im Salmenkopf 77866 Rheinau Germany 49 7844 9138 0 info zimmer group com www zimmer group com REAC...

Page 46: ...technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for the inco...

Page 47: ...ty of machinery General principles for design Risk assessment and risk reduction DIN EN 61000 6 3 EMC Generic standard Emission standard for residential commercial and light in dustrial DIN EN 61000 6...

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