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Operating Instructions Z-D-15/35/55E-.. 

Safety precautions 

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L-BAL-E321-GB 2021/11 Index 002

 

7/44 

 

 

 

 

Safety and application notes for drive systems 

(following Low Voltage Directive 2006/95/EG)

 

1. 

General 

During operation, filter modules may have, according to their type 
of protection, live, bare, in some cases also movable or rotating 
parts  as  well  as  hot  surfaces.  Non 

–authorized  removal  of 

required  cover,  inappropriate  use,  incorrect  installation  or 
operation, creates the risk of severe injury to persons or damage 
to material assets.  

Further information can be obtained from the documentation. All 
operations concerning transport, installation and commissioning 
as well as maintenance must be carried out by qualified, skilled 
personnel  (IEC  364  and  CENELEC  HD  384  or  DIN  VDE  0100 
and IEC-Report 664 or DIN VDE 0110 and national regulations 
for the preventions of accidents must be observed). According to 
this  basic  safety  information  qualified  skilled  personnel  are 
persons  who  are  familiar  with  the  erection,  assembly, 
commissioning  and  operation  of the  product  and  who  have  the 
qualifications necessary for their occupation. 

2. 

Application as directed 

Filter  modules  are  components  which  are  designed  for 
installation in electrical systems or machinery. 

When installing in machines, commissioning of the filter module 
(i.e. the starting of operation as directed) is prohibited until it is 
proven,  that the  machine corresponds  to the  regulations  of  the 
EC  Directive  (2006/42/EG)  (Machinery  Directive);  EN  60204 
must  be  observed.  Commissioning  (i.e.  starting  operation  as 
directed) is only allowed when there is compliance with the EMC-
Directive (2004/108/EG).  
The  filter  modules  meet  the  requirements  of  the  Low-Voltage 
Directive (2006/95/EEC). The harmonized standards of the prEN 
50178/DIN VDE 0160 series together with EN 60439-1/DIN VDE 
0660 part 500 and EN 60146/DIN VDE 0558 are applicable for 
the power feedback unit. The technical data and information on 
the connection conditions must be obtained from the nameplate 
and the documentation and must be observed in all cases. 

3. 

Transport, storage

 

Notes on transport, storage and appropriate handling must be 
observed. At non-observance any warranty expires. The filter 
module unit has to be protected from inadmissible stress. The 
transport is only valid in original packaging and in the thereon 
by  pictograms  marked  transport  position.  In  particular  during 
transport and handling no components are allowed to be bent 
and / or isolating distances may not be altered. The modules 
are  equipped  with  electrostatic  sensitive  devices,  which  may 
be  damaged  by  improper  handling.  Therefore,  it  has  to  be 
avoided  to  get  in  contact  with  electronic  components.  If 
electronic components are damaged mechanically the module 
must not be put into operation, as it cannot be ensured, that all 
relevant standards.  

This safety information must be kept

4. 

Erection

 

The  modules  must  be  erected  and  cooled  according  to  the 
regulations  of  the  corresponding  documentation.  The  filter 
modules  must  be  protected  from  inappropriate  loads. 
Particularly  during  transport  and  handling,  components  must 
not be bent and / or isolating distances must not be changed. 
Touching  of  electronic  components  and  contacts  must  be 
avoided.  Filter  modules  contain  electro-statically  sensitive 
components  which  can  easily  be  damaged  by  inappropriate 
handling.  Electrical  components  must  not  be  damaged  or 
destroyed mechanically (health risk are possible!). 

 

5. 

Electrical Connection

 

When working on live filter modules, the valid national regulations 
for the prevention of accidents (e.g. VBG 4) must be observed. 
Before any installation or connection works, the plant has to be 
switched off and to be secured properly. 
The  electrical  installation  must  be  carried  out  according  to  the 
appropriate  regulations  (e.g.  cable  cross-sections,  fuses,  PE-
connection).  More  detailed  information  is  included  in  the 
documentation.  When  using  the  filter  module  with  controllers 
without  safe  separation  from  the  supply  line  (to  VDE  0100)  all 
control  wiring  has  to  be  include  in  further  protective  measures 
(e.g.  double  insulated  or  shielded,  grounded  and  insulated)  . 
Notes concerning the installation in compliance with EMC 

– such 

as  screening,  grounding,  arrangement  of  filters  and  laying  of 
cables 

–  are  included  in  the  chapter  installation  of  this 

documentation. These notes must be also observed in all cases 
for  filter  modules  with  the  CE-mark.  The  compliance  with  the 
required  limit  values  demanded  by  the  EMC  legislation  is  the 
responsibility of the manufacturer of the system or machine. 

6. 

Operation

 

Systems where filter modules are installed, if applicable, have 
to  be  equipped  with  additional  monitoring  and  protective 
devices  according  to  the  valid  safety  regulations  e.g.  law  on 
technical tools, regulations for the prevention of accidents, etc.. 
After  disconnecting  the  filter  module  the  supply  voltage,  live 
parts of the filter module and power connections must not be 
touched immediately, because of possibly charged capacitors. 
For  this,  observe  the  corresponding  labels  on  the  drive 
controllers. 

During operation, all covers and doors must be closed 

7. 

Maintenance and service

 

The manufacturer’s documentation must be observed. 

The  product-specific  safety  and  application 
notes  in  these  Operating  Instructions  must 
also be observed!!

 

 

Summary of Contents for Z-D-15 Series

Page 1: ...______________________________________________________________________ L BAL E321 D 2021 11 Index 002 Z D 15 35 55E Active Harmonic Filter with SiC Technology Operating Instructions Index 002 Keep for...

Page 2: ...onsible persons 10 2 5 Specification of wires and cables 10 2 6 Rest danger 10 3 Fast start 11 3 1 What this chapter contains 11 3 2 First check when unpacking 11 3 3 Suitability for the application 1...

Page 3: ...5 3 9 Input and output interface 26 6 Supervision and control software 27 6 1 What this chapter contains 27 6 2 Introduction in the system 27 6 2 1 Log In 27 6 2 2 Home 28 6 2 3 Initialize communicat...

Page 4: ...instructions These instructions instruct you on how to use the specified product safely They include safety instructions and information that is necessary for fault free operation Store the instructi...

Page 5: ...liance with the prescribed intervals for all inspection work Persons performing work completely reading and understanding this documentation and especially the safety instructions chapter 1 6 Improper...

Page 6: ...pictogram shows the kind of danger The signal word characterizes the severeness of danger The note describes the danger and suggest how to avoid the danger Signal Word Note Used Pictogram Instruction...

Page 7: ...tances may not be altered The modules are equipped with electrostatic sensitive devices which may be damaged by improper handling Therefore it has to be avoided to get in contact with electronic compo...

Page 8: ...also for the interplay with the whole plant The units operational data and circuit details described in this manual have to be understood analogously and have to be checked for transferability to each...

Page 9: ...ome cases malfunctions and damages may occur Observe specified mains voltage Power and control cables must be installed with distance 15cm Use screened twisted control wires Connect screen to PE at bo...

Page 10: ...sonnel during working at the system unqualified personnel will be forbidden to work on the system Qualified personal Stop Qualified technical personnel are persons who have appropriate training knowle...

Page 11: ...ntains all accessories including manual If this is not the case immediately get in contact with the sender 3 3 Suitability for the application Please check if all current transformers and the the adju...

Page 12: ...s 5 Check if the clearance between the components comply with the requirements of these instructions 6 Check if the installation meets the requirements of these instructions The active harmonic filter...

Page 13: ...e electrical equipment for installation in control cabinets or similar closed operating rooms Active harmonic filters are not household appliances but are designed as components exclusively for commer...

Page 14: ...Nr Designation ZIEHL ABEGG related data UL related data 1 Part number ZIEHL ABEGG SE 11 Motor identification UL 2 Series number 12 Rated voltage Rated frequency Rated current 3 Rated voltage Rated fre...

Page 15: ...sture see technical data for the temperature range for storage and transport Recommended values Temperature 0 C to 40 C max relative humidity 60 4 7 Transport and handling Improper transport can cause...

Page 16: ..._________ _________________________________________________________________________________ L BAL E321 GB 2021 11 Index 002 16 44 5 Installation instructions 5 1 What this chapter contains This chapte...

Page 17: ...tion instructions __________________________________________________________ _________________________________________________________________________________ L BAL E321 GB 2021 11 Index 002 17 44 5 2...

Page 18: ...to follow those instructions for mechanical installation 1 Clearance between active harmonic filter and other components like chokes cabinet walls drives 100 mm in horizontal direction left right and...

Page 19: ...ction diagram The labeling is in the immediate vicinity of the connection terminals 3 Wire 3 Phase Note For part numbers 349110 349111 349112 the conductor of the load current must be passed through t...

Page 20: ...only possible if the wiring matches exact the diagram below If wires are interchanged the harmonics will not be reduced but amplified To avoid interchanging of wires it is strongly recommended not to...

Page 21: ...tions __________________________________________________________ _________________________________________________________________________________ L BAL E321 GB 2021 11 Index 002 21 44 5 3 3 LED statu...

Page 22: ...44 5 3 4 Current transformer wiring Terminal label Function Terminal CT_A CT S1 in Phase A L1 GND CT S2 in Phase A L1 1 CT_C CT S1 in Phase C L3 GND CT S2 in Phase C L3 1 PE Protective wire screening...

Page 23: ...he software and do adopt the wiring of the current transformers Phase A L1 is used for reference for the other phases Example Case 1 Parallel wiring of two Z D 15 35 55E Hint Like the polarity of S1 a...

Page 24: ...14 60 Z D 35E 060 35 349115 80 Z D 35E 080 35 349116 100 Z D 35E 100 35 349117 150 Z D 35E 150 35 349118 150 Z D 55E 150 55 349119 200 Z D 55E 200 55 349120 250 Z D 55E 250 55 349121 1Current transfor...

Page 25: ...GB 2021 11 Index 002 25 44 5 3 8 EPO and Z D 15 35 55E ID Terminal label Function EPO EPO connection for usage as part of EMERGENCY OFF line If the contact to be wired here is closed the EMERGENCY OF...

Page 26: ...ange 10 24V DC 1N2 IN2 for DC recommended input voltage range 10 24V DC GND_O Common ground for DC input NO1 Relay 1 Normal Open DC capacity 8A 250VAC COM Common ground for relay output NO2 Relay 2 No...

Page 27: ...ware 6 1 What this chapter contains This chapter contains guidelines for using the supervision and control software There are hints how to check the parameters before commissioning and how to optimize...

Page 28: ...set the active harmonic filter User Set All parameters can be read and modified DATA Displays grid voltage and current each RMS frequency and THD of all active wires load current each RMS frequency an...

Page 29: ...munication When computer and Z D 15 35 55E are connected the first time it is necessary to set the communication parameters Thereto click on User Set then Comm and start PortCheck The drop down list o...

Page 30: ...tion 6 Trouble shooting 7 communication The description of page 7 Communication is part of in chapter 6 2 3 All others can be found in the following 6 2 4 1 Device This page shows the following adjust...

Page 31: ...rrent 1 0 means full compensation current 8 Parallel current If several active harmonic filter operate in parallel at one set of current transformers this cell expects the total current of all active...

Page 32: ...99 4 Phase C Angle Set value range 99 99 to 99 99 5 3rd Angle Set value range 99 99 to 99 99 6 5th Angle Set value range 99 99 to 99 99 7 7th Angle Set value range 99 99 to 99 99 8 9th Angle Set value...

Page 33: ...f the grid on site No Name Description 1 31 Compensation rate1st 59th Set value range 0 01 to 1 0 Optimized parameters for ECblue are already stored at the factory Normally the best possible results a...

Page 34: ..._____________________________________________________________________________ L BAL E321 GB 2021 11 Index 002 34 44 6 2 4 5 Calibration This page defines the calibration of external and internal senso...

Page 35: ...______________________________________________________________ L BAL E321 GB 2021 11 Index 002 35 44 6 2 4 6 Debug This page defines the internal variables of the active harmonic filter among other pu...

Page 36: ...show electrical values of the system Based on the data from the Home page also Voltage vs time and current vs time are displayed 6 2 6 Procedure to power on 1 Connect the Z D 15 35 55E with the PC 2...

Page 37: ...ure humidity vibrations and for absence of dust gas oil mist and water drops Optical check and measurment of the parameters Ensure that no tools or other potentially dangerous components have been pla...

Page 38: ...1 Index 002 38 44 7 3 Disposal Recycling Disposal must be carried out professionally and in an environmentally friendly way in accordance with the respective national legal stipulations Demountontamin...

Page 39: ...t transformer Check wiring and polarity System settings Check transformer ratio Z D 15 35 55E insufficient compensation THDI decreases but is higher than expected Phase angle Setting the phase angle c...

Page 40: ...5 35 55E Enclosure __________________________________________________________ _________________________________________________________________________________ L BAL E321 GB 2021 11 Index 002 40 44 9...

Page 41: ...monitoring HMI Not present extern Communication protocol RS485 PC Software V3 2 3 Installation Configuration Noise 60db Current transformer ratio 30 5 60 5 Cooling Forced air cooling Air flow requirem...

Page 42: ...onitoring HMI Not present extern Communication protocol RS485 PC Software V3 2 3 Installation Configuration Noise 60db Current transformer ratio 60 5 150 5 Cooling Forced air cooling Air flow requirem...

Page 43: ...nitoring HMI Not present extern Communication protocol RS485 PC Software V3 2 3 Installation Configuration Noise 60db Current transformer ratio 150 5 250 5 Cooling Forced air cooling Air flow requirem...

Page 44: ...concerning the use of our products or plan special uses please contact If you have any technical questions while commissioning or regarding malfunctions please contact phone 49 0 7940 16 800 Email fan...

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