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WNS Series horizontal Oil-fired (Gas) Boiler

 

 

 

-5- 

to the stipulation of the item 7 of this operation manual. 
 

Ⅲ、

Introduction for boiler structure 

 

Boiler body structure 

1.1The  boiler  heating  surface  is  arranged  as  three  returns  structure.  The  horizontal  and 
longitudinal  furnace  is  the  first  return,  the  front  section  is  corrugated  furnace  which  can 
decrease  the  bad  influence  to  the  boiler  body  because  of  heat  expansion.  The  smoke  tube 
bundle welded between front & back tube plate forms the second and the third return that can 
reduce the exhaust gas temperature. 
1.2 The upper part of boiler drum is steam space. In order to improve steam quality, there are 
steam-water separating unit  inside upper part. The middle and  lower part is water space, even 
at the low water level, also can insure all tubes of the highest heating surface can be immerged 
into water. 
1.3 The boiler  front  and back smoke  box can be  disassembled easily,  so  it  is  very convenient 
for cleaning & remove ash, overhauling and maintenance. 
1.4  There  is  fire  observe  hole  at  the  back  end  of  boiler  for  the  convenience  of  check  the 
burning status. 
1.5Boiler accessories and its function 

a.

 

Main steam  valve ---- on the top of boiler, which  can transfer the steam  from boiler to 
steam main pipe or steam cylinder. 

b.

 

Safety  valve  ----  on  the  top  of  boiler,  which  can  discharge  all  the  steam  at  full  load 
when the boiler is over pressure and can decrease the boiler pressure. 

c.

 

Water level gauge and water level controller ---- on the steam 

 water interface, which 

is used  for boiler water level indication and for the supervision by boiler operator. The 
water  level  controller  is  used  for  transmitting  the  value  of  boiler  water  level.  The 
control  system  will  control  the  running  of  feeding  water  pump  and  burner  emergency 
stop according to the received signals. 

d.

 

Feeding water stop valves and check valves ---- on the shell side for feeding water. 

e.

 

Blow  down  valve  ----  on  the  bottom  of  boiler  for  draining  off  the  boiler

s  deposition 

and dirt. 

f.

 

Gauge  valve  ----  on  the  top  of  boiler,  to  be  used  for  connecting  the  instruments  with 
steam inside boiler. 

1.6  There  are  necessary  manhole  and  hand-hole  on  the  boiler  drum  for  the  convenience  of 
boiler management personnel doing internal inspection. 
1.7  The  outside  surface  of  boiler  shell  and  smoke  box  is  packed  with  insulation  material  and 
cold-rolled plate. 

 

Burning system 

2.1 Oil-fired system 

The actual working pressure should be according to the regulations of burner instruction. 

2.2 Gas-fired system 

The system working pressure will be confirmed according to different gas source. 

2.3 Burner 
2.3.1  Oil-fired  burner:  it  is  mechanical  pressure  type  burner  by  the  way  of  direct  ignition, 
consists  of  ignition  transformer,  ignition  electrode,  magnetic  valve,  oil  gun  and  so  on.  The 
wind quantity can be controlled by damper adjustment unit located the inlet position of  fan. It 
is  permitted  that  the  inlet  oil  pressure  has  some  change  at  the  precondition  that  insure 
atomizing  quality  and  oil-injection  quantity,  but  in  general  condition,  the  oil-inlet  pressure 
should not less than 0.98Mpa. 
2.3.2 Gas-fired burner: please refer to instruction. 

 

Automatic control 
The  automatic  control  system  consists  of  following  items:  water  level  control,  pressure 

Summary of Contents for WNS Series

Page 1: ...l Gas fired Oil Boiler ZhangjiagangWilfordThermalTechnology Co Ltd Please read this manual carefully before using this machin Only qualified workers can operate this machine If the operation method is...

Page 2: ...ler structure 5 Boiler work principle 7 Operation Manual of Gas Fired Boiler 7 Operation requirements 7 Maintenance of boiler 11 Inspection hydraulic testing for pressure parts 12 Attention for users...

Page 3: ...appendix list product quality certificate one copy Installation description Preparation work before installation Check the completeness of the boiler accessories according to the packing list and the...

Page 4: ...drawings Water pump is connected with water tank if user has additional requirements can provide spare water pump 4 2 Safety valve must be assembled after hydraulic testing and connected to the tube f...

Page 5: ...r boiler water level indication and for the supervision by boiler operator The water level controller is used for transmitting the value of boiler water level The control system will control the runni...

Page 6: ...ecause of some reasons the photo resistance has no sense of light stop burning and send out acoustical light alarm continue post purging for gas fired boiler then stop running boiler Check and find ou...

Page 7: ...ill feed water into the boiler so as to keep it in the normal water level The above mentioned process continues steam will continuously produced by heating the water by absorbing the afterheat of firi...

Page 8: ...iler again according to above mentioned way Running boiler 3 1 Start and running boiler normally 3 1 1 Open the air vent valve on the top of boiler or lift the valve core of safety valve 3 1 2 Start b...

Page 9: ...warming tube should be according to the length diameter of pipeline steam temperature and so on In generally it should not less than ten minutes After the tube is heated open the main steam valve slow...

Page 10: ...it quality 6 9 The photoresistance should be removed for examination testing every three month measure the values of resistance of bright dark Photoresistance type MG41 100A Rated power capacity 100M...

Page 11: ...etter W means week Letter M means month Letter S means season Letter Y means year Blow down of boiler In generally the feeding water contains mineral matter when the water enters into boiler and after...

Page 12: ...nance if less than one month should use wet maintenance 4 1 Dry maintenance Stop running boiler drain off all boiler water remove all dirt inside boiler and clean it bake it by faint fire close all ha...

Page 13: ...ter dropping to working pressure During inspection the pressure should kept no change If find any leakage should well make record for later repairing when the pressure drop to atmosphere After hydraul...

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