background image

WNS Series horizontal Oil-fired (Gas) Boiler

 

 

 

-13- 

3.4  Whether  there  is  fault  at  the  connecting  position  between  feeding  water  pipe,  draining 
water pipe and boiler drum. 

  If find serious corrosion, should check the strength calculation before hydraulic testing. 

  Testing pressure 

      The  testing  pressure  should  comply  with  the  requirements  of  table  10-1  of 

Safety  & 

Technical Supervision Regulation for Steam Boiler

  Hydraulic testing sequence 

6.1  The  hydraulic  testing  should  be  conducted  under  the  condition  of  the  surrounding 
temperature  upper  than  5

,  if  the  temperature  is  lower  than  5

,  should  take  some 

anti-freezing  measures.  The  temperature  of  testing  water  should  be  higher  than  surrounding 
dew point temperature so as to prevent dew on the boiler surface; but too high temperature also 
is not suitable, because if may cause vaporization or too large stress of temperature difference, 
in generally, it should be 20

℃~

70

6.2 After the boiler is filled with water, raise the pressure step by step to 0.4Mpa, do tightness 
inspection one time, if necessary, can tighten the stud of flange, manhole cover and hand-hole 
cover for one time. 
6.3  Hydraulic  testing  should  be  continued  slowly,  when  water  pressure  is  up  to  working 
pressure,  should  stop  raising  pressure,  check  it  to  see  whether  there  are  eater  leakage  or 
abnormal phenomena, and then raise the pressure to testing pressure. Keep it for 20minutes, if 
the  pressure  didn

t  drop,  should  make  inspection  after  dropping  to  working  pressure.  During 

inspection the pressure should kept no change. 
        If find any  leakage should well  make record for later repairing when the pressure drop to 
atmosphere. 

After hydraulic testing, if find the components meet the following requirements, it should be 

considered as good. 
7.1 No any water drop and water fog on the metal wall and weld. 
7.2 No any residual deformation can be observed by eyes. 

  Safety measures and attention items 

8.1 It is not permitted to tighten flange stud when the pressure is over than 0.4 Mpa. 
8.2 In order to avoid happening dangers because of crowd, should provide special  mark while 
conducting hydraulic test. 
8.3 No stand the opposite of weld hole, flange and valves while exist pressure. 

 

Ⅸ、

Attention for users 

        The  pipeline  connected  with  this  boiler should comply  with  the requirements  of  national 
standard of

Safety Supervision Regulation for Special Equipment

If the customer need look up the relevant technical documents of LSS type full automatic oil 

(gas)-fired  boiler,  please  indicate  the  contact  no  and  the  general  drawing  no.  If  the  customer 
need  look up the boiler quality, please indicate the boiler serial no. If need shift boiler, should 
transfer all relevant documents at the same time. 

Sometime the actual product may have some difference with this operation  manual  because 

of  continuous  improvement  and  the  alteration  of  national  rule  &  regulation.  For  the  detail, 
please  refer  to  the  submitted  operation  manual  for  all  parts  and  the  latest  edition  of  national 
rule & regulation. We are sorry for no additional notice. 
 
 
 

The Company reserves the right to improve, without prior notice. 

Summary of Contents for WNS Series

Page 1: ...l Gas fired Oil Boiler ZhangjiagangWilfordThermalTechnology Co Ltd Please read this manual carefully before using this machin Only qualified workers can operate this machine If the operation method is...

Page 2: ...ler structure 5 Boiler work principle 7 Operation Manual of Gas Fired Boiler 7 Operation requirements 7 Maintenance of boiler 11 Inspection hydraulic testing for pressure parts 12 Attention for users...

Page 3: ...appendix list product quality certificate one copy Installation description Preparation work before installation Check the completeness of the boiler accessories according to the packing list and the...

Page 4: ...drawings Water pump is connected with water tank if user has additional requirements can provide spare water pump 4 2 Safety valve must be assembled after hydraulic testing and connected to the tube f...

Page 5: ...r boiler water level indication and for the supervision by boiler operator The water level controller is used for transmitting the value of boiler water level The control system will control the runni...

Page 6: ...ecause of some reasons the photo resistance has no sense of light stop burning and send out acoustical light alarm continue post purging for gas fired boiler then stop running boiler Check and find ou...

Page 7: ...ill feed water into the boiler so as to keep it in the normal water level The above mentioned process continues steam will continuously produced by heating the water by absorbing the afterheat of firi...

Page 8: ...iler again according to above mentioned way Running boiler 3 1 Start and running boiler normally 3 1 1 Open the air vent valve on the top of boiler or lift the valve core of safety valve 3 1 2 Start b...

Page 9: ...warming tube should be according to the length diameter of pipeline steam temperature and so on In generally it should not less than ten minutes After the tube is heated open the main steam valve slow...

Page 10: ...it quality 6 9 The photoresistance should be removed for examination testing every three month measure the values of resistance of bright dark Photoresistance type MG41 100A Rated power capacity 100M...

Page 11: ...etter W means week Letter M means month Letter S means season Letter Y means year Blow down of boiler In generally the feeding water contains mineral matter when the water enters into boiler and after...

Page 12: ...nance if less than one month should use wet maintenance 4 1 Dry maintenance Stop running boiler drain off all boiler water remove all dirt inside boiler and clean it bake it by faint fire close all ha...

Page 13: ...ter dropping to working pressure During inspection the pressure should kept no change If find any leakage should well make record for later repairing when the pressure drop to atmosphere After hydraul...

Reviews: